Question about Miller RENEGADE 180 WELDER GENERATOR MIG 907395

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Renegase 180 my wire keeps bunching up before it gets into the liner, if everything is not perfecely streight. why dose it do that, my miller 250 dosn't have this problem

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  • malma21 May 11, 2010

    What size wheels are on it and size is the liner? also have you tried to adjust the tension?

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This fault is typical in most MIG/MAG Units. the feed roller/s need slackening off, pull the trigger so the rollers spin wire the wire not moving, turn the tensioning 1 turn check to see if the wire feeds, if not give a half turn on the tentioner repeat this half turn untill the wire feeds, bend the wire to the torch and pull the trigger, If the wire feeds then thats the correct setting. be awear of all safety rules. use gloves

Posted on Dec 25, 2008

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I have a IRON MAN 250 Mig Welder. that the wire don't feed, with regularty. I have a miller with the same tourch that dose the same thing. If you pull about 4 or 5 inches of wire out, with trigger...


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If you see rust on the wire then you should stop and change the gun's liner, change the contact tip and clean the feed rolls. Rust can accumulate inside the gun and make the wire feeding a problem.

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1 Answer

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Check the feed wheels at the wire spool make shure they are installed properly tight them if needed >>change tip >>
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2 Answers

I have a miller 180 autoset that does not feed the wire


If your welder is less than 3 years old your local Miller authorized service center will repair it for FREE. They can also check the serial number of your welder over the phone to see if it is still in warranty. For goodness sake DON'T tell them you've been mucking around inside the welder or they won't be able to help you.
That said, if the welder spins the feed wheels without any wire between them it probably isn't the board. There is the switch in the gun, the board, and the motor and brake assembly all needed to feed the wire.

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