1. Do not use the zoom while using macro.
2. When clicking the Macro button, click it again, only for 2 more seconds at the second click, it goes to 'Super macro' mode for zero distance. This works in the Canon S3 IS, I hope it will help you in the older S2 IS.
3. Use a tripod.
4. Use the timer for no movement when using a tripod.
5. Try using the manual focus, it does the trick when the camera doesn't focus automatically.
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I will try to help you, but please understand that my experience is with Nikon film cameras. Assuming that the D60 works in a manner similar to a Nikon 35 mm body and that Sigma macro lens work like Nikon macro lens, you should be able to determine the usable subject to lens distance by experimentation. First, make sure the lens is in the macro mode. To do this you must set the auto-focus mode control to the manual focus mode (see your manual). On Nikon lenses, you must first set the focus ring to infinity, then move slider switch, which has two positions marked; "normal" and "macro., to the macro position. You should now be able to rotate the focus ring to the macro range. Use the zoom ring to zoom in and out and focus with the focus ring. The the range over which the lens to subject to lens distance will yield an in focus image will be rather limited and in the range of an inch or so to 6 or 8 inches.
Don't mix magnifier mode and expanded focus mode.
Magnifier mode is simply a short AF range operating mode, like a kinda super-macro. Whether you selected mag/macro/normal, the camera operates always same except that the focussing range limits are changed accordingly by the S/W. The lens itself is capable of focussing from 1cm to infinity anyway.
Expanded focus is used on some still and video cameras to assit manual focus because the LCD's resolution is lower than the CCD's. It can be seen as a workaround for the lack of optical reflex viewfinder (Sony cams ar not dSLRs, including HDR-FX1!). So the center area of the pic is "digitally zoomed" to make sure you can adjust a sharp focus of the point of interest in your frame. However it has nothing to do with macro shooting, and works at any distance within the lenses focussing range.
Hope having helped
The Macro Mode (flower icon button) operating range of the D-595 Zoom camera is 8 inches to 20-inches. This means the camera must be between 8 inches and 20 inches away from the subject for a picture to be in focus when the optical zoom is at it’s greatest wide-angle. The Super-Macro Mode allows you to shoot with the camera as close as 1-inch from the subject. See page 41 of the Advanced Manual in PDF format which is on a separate CD.