Question about Porter Cable 10,000 Watt 20 Hp Portable Generator #H1000IS W...

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Idle control inop

#1 - idle control (demand sensing circuit wont decrease rpm to idle with no load)
#2 - engine kill switch inop

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  • tom1652 Nov 23, 2008

    Same problem - kill switch does not work - no load idle does not work -

    engine hunts periodically.



    Any ideas? My guess is the circuit board which runs about $175.

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  • 32 Answers

Check the small relays first, lightly tapping on them wile on may tell you the one that is bad but not all ways , if thats not it,Pull the circuit board and test or have a old tv repairman test the Diode's/resistor's on the board, if you find a bad one and do not know how to read the rating, take a digital close up picture of it and email it to one of many people selling diodes or resistor's on Ebay, buy it , solder it in.

Posted on Feb 05, 2009

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4 Answers

It starts but as soon as it's put into gear acts like it wants to go but quits.


Could be a few things. But here are the obvious. Check for a vacuum leak around the intake. When you put the car into drive it starts putting strain on the engine, a vacuum leak will give it too much oxygen and cause a fuel mixture issue / reading.
If nothing wrong there, you may have a bad throttle position sensor. When you put the car into drive and it starts putting strain on the engine it will pull the idle down then the sensor will adjust it automatically. Hope this helps.

Mar 18, 2015 | 2000 Chevrolet Blazer

1 Answer

Correct code P0504?


What Colorado do you have ? 2 wheel or 4 wheel drive ? Sport ,sport LS 3.5L , Z71, Z71 LS. etc. what size engine ? an does it have electronic throttle control ? I have factory service info an it is not showing that code .
DTC P0506

Circuit Description

The throttle actuator control (TAC) motor is controlled by the powertrain control module (PCM). The DC motor located in the throttle body drives the throttle plate. In order to decrease idle speed, the PCM commands the throttle closed reducing air flow into the engine and the idle speed decreases. In order to increase idle speed, the PCM commands the throttle plate open allowing more air to pass the throttle plate. If the actual idle RPM does not match the desired idle RPM within a calibrated time, this DTC sets.

DTC Descriptor

This diagnostic procedure supports the following DTC:
DTC P0506 Idle Speed Low
DTC P0507

Circuit Description

The throttle actuator control (TAC) motor is controlled by the powertrain control module (PCM). The DC motor located in the throttle body drives the throttle plate. In order to decrease idle speed, the PCM commands the throttle closed reducing air flow into the engine and the idle speed decreases. In order to increase idle speed, the PCM commands the throttle plate open allowing more air to pass the throttle plate. If the actual idle RPM does not match the desired idle RPM within a calibrated time, this DTC sets.

DTC Descriptor

This diagnostic procedure supports the following DTC:
DTC P0507 Idle Speed High
Cleaning the throttle body mite take care of it !
Cleaning Cleaning An Electronic Throttle Body Safely

Jan 31, 2015 | 2005 Chevrolet Colorado

1 Answer

My x type 3.0 has fault readingP1647 could you tell me what this means please


OBDII DTC

P1001 Key on engine running unable to complete; key on engine running aborted

P1100 Mass air flow sensor intermittent

P1101 Mass air flow sensor out of self test range

P1104 Mass Airflow (MAF) Sensor Ground Circuit Malfunction

P1107 Left MAP Sensor Circuit

P1108 Right MAP Sensor Circuit

P1112 IATS Circuit High Voltage

P1113 IATS Circuit Low Voltage

P1121 Pedal Position Sensor Circuit A Range/Performance

P1122 Pedal Position Sensor Circuit A Low Voltage

P1123 Pedal Position Sensor Circuit A High Voltage

P1137 No Rear HO2S Response

P1138 No Rear HO3S Response

P1157 No Rear HO2S Response

P1158 No Rear HO3S Response

P1171 All Cylinders Too Lean

P1172 All Cylinders Too Rich

P1176 Adaptive Fuel Metering Trim Too Lean

P1177 Adaptive Fuel Metering Trim Too Rich

P1178 Adaptive Fuel Metering Trim Too Lean

P1179 Adaptive Fuel Metering Trim Too Rich

P1187 Both Front HO2S Heater Circuits (High Resistance)

P1188 Both Front HO2S Heater Circuits (Open Short to Ground High Resistance)

P1190 Both Front HO2S Heater Circuits (High Battery Voltage Short to Voltage)

P1193 Both Front HO2S Heater Circuits (High Resistance MAF Sensor Fault)

P1194 Both Front HO2S Heater Circuits (Open Short to Ground High Resistance)

P1196 Both Front HO2S Heater Circuits (High Battery Voltage Short to Ground)

P1198 Fuel Level Sensor (High Voltage)

P1199 Fuel Level Sensor (Low Voltage)

P1201 No. 1 Fuel Injector

P1202 No. 2 Fuel Injector

P1203 No. 3 Fuel Injector

P1204 No. 4 Fuel Injector

P1205 No. 5 Fuel Injector

P1206 No. 6 Fuel Injector

P1221 Pedal Position Sensor Circuit B Range/Performance

P1222 Pedal Position Sensor Circuit B Low Voltage

P1223 Pedal Position Sensor Circuit B High Voltage

P1224 Electronic Throttle Control Position Error

P1226 Mechanical Guard Circuit Range Performance

P1227 Mechanical Guard Circuit Low Input

P1228 Mechanical Guard Circuit High Input

P1229 Throttle Control Circuit Malfunction

P1230 Fuel Pump Relay Malfunction

P1235 VSV 1 Circuit Range/Performance

P1236 VSV 1 Vacuum Circuit Failure

P1237 VSV 2 Atmosphere Circuit Failure

P1238 VSV 3 Release Circuit Failure

P1240 Throttle Position Sensor Voltage Malfunction//Sensor Reference Voltage Low (Throttle

Fuel Tank Pressure)

P1241 Throttle Position Sensor Voltage Low Input//Reference Voltage Low (Throttle Fuel

Tank Pressure)

P1242 Throttle Position Sensor Voltage High Input

P1243 Throttle Position Sensor Ground Malfunction

P1245 Crank Signal Low Input

P1246 Crank Signal High Input

P1313 Misfire Catalyst Damage Bank No. 1

P1314 Misfire Catalyst Damage Bank No. 2

P1315 Misfire Excess Emissions

P1316 Misfire Rate Above Limit

P1335 Crankshaft Position Sensor Circuit

P1336 Camshaft Position Sensor (CMP) Circuit Performance

P1361 Ignition Coil Primary Circuit (Cylinder No. 1)

P1362 Ignition Coil Primary Circuit (Cylinder No. 2)

P1363 Ignition Coil Primary Circuit (Cylinder No. 3)

P1364 Ignition Coil Primary Circuit (Cylinder No. 4)

P1365 Ignition Coil Primary Circuit (Cylinder No. 5)

P1366 Ignition Coil Primary Circuit (Cylinder No. 6)

P1367 Ignition Monitor (Bank A)//Ignition System Failure Group 1

P1368 Ignition Monitor (Bank B)//Ignition System Failure Group 2

P1371 Early Activation Ignition Coil (Cylinder No. 1)

P1372 Early Activation Ignition Coil (Cylinder No. 2)

P1373 Early Activation Ignition Coil (Cylinder No. 3)

P1374 Early Activation Ignition Coil (Cylinder No. 4)

P1375 Early Activation Ignition Coil (Cylinder No. 5)

P1376 Early Activation Ignition Coil (Cylinder No. 6)

P1392 Variable Valve Timing Solenoid A Low Input

P1393 Variable Valve Timing Solenoid A High Input

P1396 Variable Valve Timing Solenoid B Malfunction

P1397 Variable Valve Timing Solenoid B Low Input

P1398 Variable Valve Timing Solenoid B High Input

P1400 EGR Valve Position Circuit (Valve Sticking Open or Short)

P1401 EGR Valve Position Circuit (Open Short to Ground)

P1408 EGR Temperature Sensor Circuit

P1409 EGR Valve Circuit

P1440 EVAP Purge Valve Open

P1441 EVAP Valve Circuit

P1443 EVAP Valve Circuit

P1447 EVAP Valve Circuit

P1448 EVAP Valve Circuit

P1454 EVAP System

P1474 Charge Air Coolant Pump Relay

P1475 Radiator Fans Slow Malfunction

P1476 Radiator Fans Fast Parallel Circuit Malfunction

P1506 Idle Speed Control Circuit (Low RPM; Bank B)

P1507 Idle Speed Control Circuit (High RPM; Bank B)

P1508 Idle Speed Control Circuit

P1509 Idle Speed Control Circuit

P1512 Throttle Position Sensor Idle Switch Sense Circuit

P1513 Throttle Position Sensor Idle Switch Sense Circuit

P1514 Park/Neutral Position Switch High Load Neutral/Drive

P1516 Gear Change Park/Neutral Malfunction

P1517 Engine Cranking Park/Neutral Malfunction

P1607 MIL Output Circuit

P1608 Automatic Transmission

P1609 Internal ECM Error

P1641 Fuel Pump Relay No. 1

P1646 Fuel Pump Relay No. 2

P1739 Automatic Transmission

P1775 Transmission Control Module MIL Circuit

P1776 Torque Reduction Request Signal

P1777 Torque Reduction Circuit

P1780 Automatic Transmission

P1781 Automatic Transmission

P1782 Automatic Transmission

P1783 Automatic Transmission

P1785 Automatic Transmission

P1790 Automatic Transmission

P1791 Automatic Transmission

P1792 Automatic Transmission
P1794 Automatic Transmission

Mar 22, 2013 | Jaguar Cars & Trucks

1 Answer

P1646 how much to repair


P1512 Throttle Position Sensor Idle Switch Sense Circuit

P1513 Throttle Position Sensor Idle Switch Sense Circuit

P1514 Park/Neutral Position Switch High Load Neutral/Drive

P1516 Gear Change Park/Neutral Malfunction

P1517 Engine Cranking Park/Neutral Malfunction

P1607 MIL Output Circuit

P1608 Automatic Transmission

P1609 Internal ECM Error

P1641 Fuel Pump Relay No. 1

P1646 Fuel Pump Relay No. 2

P1739 Automatic Transmission

P1775 Transmission Control Module MIL Circuit

P1776 Torque Reduction Request Signal

P1777 Torque Reduction Circuit

P1780 Automatic Transmission

P1781 Automatic Transmission

P1782 Automatic Transmission

P1783 Automatic Transmission

P1785 Automatic Transmission

P1790 Automatic Transmission

P1791 Automatic Transmission

P1792 Automatic Transmission

P1794 Automatic Transmission
P1796 Automatic Transmission
as you can no such code exists for a jaguar ,contact code reader manufacturer

Jan 03, 2011 | 2004 Jaguar S Type

1 Answer

I need a honda car code , i can't turn on my radio


service manual.
Code Description Possible Cause
0 ECU / ECU signal No signal to ECU
1 Oxygen sensor circuit Oxygen sensor or circuit, ECU
2 Oxygen sensor circuit Oxygen sensor or circuit, ECU
3 MAP sensor circuit Map sensor circuit
4 CKP sensor / engine speed (RPM) Crank angle sensor or circuit, ECU
sensor
5 MAP sensor circuit MAP sensor or circuit, mechanical
problem
6 ECT sensor circuit ECT sensor or circuit, automatic
transaxle control unit
7 TPS / Angle Sensor TPS sensor or circuit, automatic
transaxle control unit
8 CKP sensor / engine speed (RPM) Crank angle sensor or circuit, ECU
sensor
9 CMP sensor CMP sensor or circuit
10 IAT sensor IAT sensor or circuit
11 Idle Mixture Adjuster Sensor Idle mixture adjuster sensor or
circuit
12 EGR system fault No EGR action, faulty EGR valve
13 BARO sensor circuit BARO sensor or circuit
14 Idle Air Control valve circuit / ECU Open or shorted out ignition signal
circuit / No signal to ECU
15 Ignition Output signal Open or shorted ignition output
signal circuit
16 Fuel Injector Circuit Open or shorted fuel injector
circuit
17 VSS circuit VSS sensor or circuit
18 Ignition Timing Adjuster Open or shorted signal circuit
19 A/T Lock-up control solenoid Open or shorted signal circuit,
Lock-up control solenoid lock-up solenoid
20 Electrical Load Detector / Sensor Electrical load detector or circuit
Honda/Acura
Fault Code Definitions (21 - 59)
Chapter 3 22
Code Description Possible Cause
21 Spool Solenoid Valve Open or shorted signal circuit,
spool solenoid valve
22 Valve Timing Electronic Oil Open or shorted signal circuit,
pressure switch valve timing oil pressure switch
23 Knock sensor circuit Knock sensor or circuit
30 AT / ECU communication signal A AT control unit, ECU
31 AT / ECU communication signal B AT control unit, ECU
35 Traction control / ECU / signal Traction control module, ECU
36 Traction control / ECU / signal Traction control module, ECU
41 Oxygen sensor heater - left side Oxygen sensor / heater or circuit
42 Oxygen sensor heater - right side Oxygen sensor / heater or circuit
43 Fuel Supply system - left side Oxygen sensor or circuit, fuel
system
44 Fuel Supply system - right side Oxygen sensor or circuit, fuel
system
45 Fuel metering - left side Injector control circuit, incorrect
fuel metering
46 Fuel metering - right side Injector control circuit, incorrect
fuel metering
48 Heated oxygen sensor Oxygen sensor or circuit
53 Right Knock Sensor Right knock sensor or circuit
54 CKP sensor 2 CKP sensor 2 or circuit
59 CMP sensor 2 CMP sensor 2 or circuit

Dec 28, 2010 | 1994 Honda Accord

1 Answer

Will not idle, will run if you push on the gas and hold it. No engine light indicator


you need to clean your idle air control valve ( or replace it) Spray carb cleaner does a nice job of cleaning it.

This tutorial is from autozone.com


OPERATION



The Idle Air Control (IAC) is a bi-directional motor driven by two coils. The purpose of the IAC valve is to control engine idle speed, while preventing stalls due to changes in the engine load. The IAC valve, mounted in the throttle body, controls bypass air around the throttle plate. The PCM controls engine idle speed by adjusting the position of the IAC motor pintle. The PCM pulses current to the IAC coils in small steps (counts) to extend the pintle into a passage in the throttle body to decrease air flow. The PCM reverses the current pulses to retract the pintle, increasing air flow. This method allows highly accurate control of idle speed and quick response to changes in engine load. If RPM is too low, the PCM will retract the IAC pintle, resulting in more air being bypassed around the throttle plate to increase RPM. If the RPM is too high, the PCM will extend the IAC pintle, allowing less air to be bypassed around the throttle plate, decreasing RPM.



0900c15280217cd2.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. Typical Idle Air Control (IAC) valve components
During idle, the proper position of the of the IAC pintle is calculated by the PCM based on the battery voltage, coolant temperature, engine load and engine RPM. If the RPM drops below a specified value, and the throttle plate is closed (TP sensor voltage is between 0.20-0.74), the PCM senses a near stall condition. The PCM will then calculate a new IAC pintle position to prevent stalls.
If the IAC valve is disconnected and reconnected with the engine running, the idle RPM will be wrong. In this case, the IAC has to be reset. The IAC resets when the ignition switch is cycled ON and then OFF . When servicing the IAC, it should be disconnected or connected with the ignition switch OFF in order to keep from having to reset the IAC valve.
The position of the IAC pintle affects engine start up and the idle characteristics of the vehicle. If the IAC pintle is fully open, too much air will be allowed into the manifold. This results in high idle speed, along with possible hard starting and a lean air/fuel ratio. A Diagnostic Trouble Code (DTC) may set. If the IAC pintle is stuck closed, too little air will be allowed in the manifold. This results in a low idle speed, along with hard starting and a rich air/fuel ratio. Again, a Diagnostic Trouble Code (DTC) may set. If the IAC pintle is stuck part way open, the idle may be high or low and will not respond to changes in engine load.


TESTING



As with most all engine control sensors used in your vehicle, a thorough and proper test can only be performed by a qualified technician using a scan tool to read the data stream from the PCM. There are a few items a non-professional should check before taking the vehicle to a qualified technician for diagnosis and repair.



Check for a poor connection at the PCM or IAC motor. Inspect the harness connectors for backed out terminals, improper mating, broken locks, improperly formed or damaged terminals and poor terminal-to-wire connection. Inspect for a damaged wiring harness, especially if heavy work has recently been performed (intake manifold removal, engine removal, etc.) where the throttle body has been disturbed. Inspect for a restricted air intake system. Check for a possible collapsed air intake duct, restricted air filter element or foreign objects blocking the air intake system. Inspect the throttle body. Check for objects blocking the IAC passage or throttle bore. Excessive deposits, especially on high-mileage engines, can build up in the IAC passage and on the IAC pintle. Excessive deposits can also build up on the throttle plate, so check for a sticking throttle plate. Check for vacuum leaks such as disconnected hoses, leaks at the EGR valve and EGR pipe to the intake manifold, leaks at the throttle body, faulty or incorrectly installed PCV valve, leaks at the intake manifold brake booster hose connection, etc.



REMOVAL & INSTALLATION



  1. Disconnect the negative battery cable.
  2. Detach the electrical connector from the IAC valve.
  3. Remove the 2 attaching screws and remove the IAC valve from the engine. Remove the O-ring from the housing.

To install:



0900c15280217cd3.jpg enlarge_icon.gifenlarge_tooltip.gif

Fig. The Idle Air Control (IAC) valve is mounted on the throttle body-3.8L (VIN K) engine shown, others similar


NOTE Before installing a new IAC valve, measure the distance that the valve is extended. The measurement should be made from the motor housing to the end of the valve cone (pintle). The distance should be no greater than 1 1 / 8 inch (28mm). If the pintle is extended too far, adjustment is required, otherwise damage may occur when the IAC valve is installed. Adjust the IAC valve by compressing the pintle to achieve the correct length.


  1. Use a new O-ring, install the IAC valve and tighten the retaining screws to 18 inch lbs. (2 Nm).
  2. Attach the electrical connector.
  3. Connect the negative battery cable.
  4. The PCM will reset the IAC valve the next time the ignition switch is turned ON and then OFF .
  5. Start the engine and allow to warm to operating temperature to check idle quality.

Oct 13, 2010 | 2000 Pontiac Grand Prix

3 Answers

Diagnostic codes p1505 p1507 ran stalled wont run turns over fine


sorry but their are no diadnostic codes with this number in the manufacturers codes i have
P0505....Idle Control System
P0507....Idle Control System RPM Higher Than Expected
but i have found these generic codes for you if they help

Aug 10, 2010 | 2003 Hyundai Tiburon

1 Answer

1993 Toyota Paseo - Engine dies when clutch depressed


Absolutly, Your idle control valve at the end of your fuel rail has a vacuum line and its sensitive to pressure changes. One way to double check that would be to hook everything up normally and pull that vacuum line off your idle control valve. Are the symptoms the same?

Jun 04, 2009 | 1993 Toyota Paseo

1 Answer

I have 3 codes that showed up in the computer of my 1995 Ford Windstar


Here is the first half of the codes look till you find the one you have
111 System PASS.
112 ACT sensor circuit grounded.
113 ACT sensor circuit open.
114 ACT sensor is out of Self-Test.
116 ECT sensor is out of Self-Test.
117 ECT sensor circuit grounded.
118 ECT sensor circuit open.
121 TP sensor is out of Self-Test.
122 TP sensor input is less than Self-Test minimum.
123 TP sensor input is greater than Self-Test maximum.
124 TP sensor input voltage is greater than expected.
125 TP sensor input voltage is less than expected.
128 MAP vacuum hose damaged or disconnected.
129 Insufficient MAF input.
136 HEGO sensor circuit indicates system lean (Right HEGO).
137 HEGO sensor circuit indicates system rich (Right HEGO).
139 No HEGO switching (Front Side).
141 Fuel system indicates lean.
144 No HEGO switching (Left Side).
157 MAF sensor circuit open.
158 MAF sensor shorted to power.
159 MAF sensor is out of Self-Test.
167 Insufficient TP input change.
171 Lack of HEGO switching (Rear Side).
172 HEGO sensor circuit indicates lean. (Rear Side).
173 HEGO sensor circuit indicates rich. (Rear Side).
174 Check for diluted engine oil.
175 Lack of HEGO switching (Front Side).
176 HEGO sensor circuit indicates lean. (Front Side).
177 HEGO sensor circuit indicates rich. (Front Side).
178 Check for diluted engine oil.
179 Fuel system at part throttle lean adaptive limit, system rich (Rear Side).
181 Fuel system at part throttle rich adaptive limit, system lean (Rear Side).
182 Fuel system at idle lean adaptive limit, system rich (Rear Side).
183 Fuel system at idle rich adaptive limit, system lean (Rear Side).
184 MAF sensor input voltage is greater than expected, in range.
185 MAF sensor input voltage is less than expected, in range.
186 Closed loop injector pulse width longer than expected.
187 Closed loop injector pulse width shorter than expected.
188 Fuel system at part throttle lean adaptive limit, system rich (Front Side).
189 Fuel system at part throttle rich adaptive limit, system lean (Front Side).
193 Flexible Fuel sensor circuit failure.
211 PIP circuit failure.
212 Loss of tachometer/IDM input.
213 EEC SPOUT circuit open.
214 CID circuit failure.
215 PCM detected coil 1 primary circuit failure.
216 PCM detected coil 2 primary circuit failure.
217 PCM detected coil 3 primary circuit failure.
218 Loss of ignition diagnostic monitor signal-left side.
219 Spark timing defaulted to 10 degrees, spark output circuit open.
221 Spark timing error.
222 Loss of ignition diagnostic monitor signal-right side.
223 Loss of dual plug inhibit control.
224 PCM detected coil 1, 2, 3 or 4 primary circuit failure.
225 Knock not sensed during dynamic response test KOER.
226 Ignition diagnostic monitor signal not received.
232 PCM detected coil 1, 2, 3 or 4 primary circuit failure.
238 PCM detected coil 4 primary circuit failure.
241 Ignition control module to PCM ignition diagnostic monitor pulse width transmission error.
244 Cylinder Identification circuit fault present when cylinder balance test requested.
311 Secondary air injection system inoperative during KOER self-test (bank #1).
312 Secondary air injection system misdirected during KOER self-test.
313 Secondary air injection system not bypassed during KOER self-test.
314 Secondary air injection system inoperative during KOER self-test (bank #2)
326 PFE sensor circuit voltage lower than expected.
327 PFE sensor circuit voltage below Self-Test minimum.
328 Exhaust gas recirculation valve position sensor closed voltage lower than expected.
332 Insufficient EGR flow.
334 Exhaust gas recirculation valve position sensor closed voltage higher than expected.
335 PFE sensor circuit voltage out of Self-Test range.
336 PFE sensor circuit voltage higher than expected.
337 PFE sensor circuit voltage above Self-Test maximum.
338 Engine coolant temperature lower than expected (thermostat test).
339 Engine coolant temperature higher than expected (thermostat test).
341 Octane adjust service pin open.
381 Frequent A/C clutch cycling.
411 Cannot control RPM during KOER low RPM check.
412 Cannot control RPM during KOER high RPM check.
415 Idle Air Control system at maximum adaptive lower limit.
416 Idle Air Control system at upper adaptive learning limit.
452 Insufficient input from VSS.
453 Servo leaking down.
454 Servo leaking.
455 Insufficient RPM increase.
456 Insufficient RPM decrease.
457 Speed control command switch(s) circuit not functioning.
458 Speed control command switch(s) stuck/circuit grounded.
459 Speed control ground circuit open.

Jan 15, 2009 | 2001 Ford Windstar

1 Answer

Xterra repair


Since this is an intermittent problem, first try to determine if the problem arises due to one of these many intermittent problems:

* Vehicle vibration
* Heat sensitive
* Freezing
* Water intrusion
* Electrical load
* Cold or hot start up

If you can't isolate the cause of the intermittent problem, you can try adjusting the Idle Speed/Ignition Timing/Idle Mixture Ratio:

Idle Speed/Ignition Timing/Idle Mixture Ratio Adjustment

PREPARATION
1) Make sure that the following parts are in good order.

* Battery
* Ignition system
* Engine oil and coolant levels
* Fuses
* ECM harness connector
* Vacuum hoses
* Air intake system
* (Oil filler cap, oil level gauge, etc.)
* Fuel pressure
* Engine compression
* EGR valve operation (If so equipped)
* Throttle valve
* Evaporative emission system

2) On air conditioner equipped models, checks should be carried out while the air conditioner is OFF.
3) On automatic transmission equipped models, when checking idle rpm, ignition timing and mixture ratio,
checks should be carried out while shift lever is in “N” position.
4) When measuring “CO” percentage, insert probe more than 40 cm (15.7 in) into tail pipe.
5) Turn off headlamps, heater blower, rear defogger.
6) Keep front wheels pointed straight ahead.
7) Make the check after the cooling fan has stopped.

INSPECTION PROCEDURE

1 INSPECTION START
1. Visually check the following:
I Air cleaner clogging
I Hoses and ducts for leaks
I EGR valve operation (If so equipped)
I Electrical connectors
I Gasket
I Throttle valve and throttle position sensor operation
2. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
Ensure engine stays below 1,000 rpm.
3. Open engine hood and run engine at about 2,000 rpm for about 2 minutes under no-load.
4. Perform diagnostic test mode II (Self-diagnostic results).
OK or NG
OK ' GO TO 2.
NG ' 1. Repair or replace components as necessary.
2. GO TO 2.

2 CHECK IGNITION TIMING
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
3. Turn off engine and disconnect throttle position sensor harness connector.
4. Start and rev engine (2,000 - 3,000 rpm) two or three times under no-load, then run at idle speed.
5. Check ignition timing with a timing light.
15°±2° BTDC (in “P” or “N” position)
OK or NG
OK ' GO TO 4.
NG ' GO TO 3.

3 ADJUST IGNITION TIMING
1. Adjust ignition timing by turning distributor after loosening securing bolts.
2. Turn off engine and connect throttle position sensor harness connector to throttle position sensor.
' GO TO 2.


4 CHECK BASE IDLE SPEED
1. Check idle speed.
700±50 rpm (in “P” or “N” position)
OK or NG
OK ' GO TO 6.
NG ' GO TO 5.

5 ADJUST BASE IDLE SPEED
1. Rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run engine at idle speed.
2. Adjust idle speed by turning idle speed adjusting screw.
700±50 rpm (in “P” or “N” position)
' GO TO 6.

6 CHECK TARGET IDLE SPEED
1. Turn off engine and connect throttle position sensor harness connector.
2. Start and rev engine (2,000 to 3,000 rpm) 2 or 3 times under no-load then run at idle speed.
3. Check idle speed.
750±50 rpm (in “P” or “N” position)
OK or NG
OK ' GO TO 9.
NG ' GO TO 7.

7 DETECT MALFUNCTIONING PART
Check the following.
1. Check IACV-AAC valve and replace if necessary.
2. Check IACV-AAC valve harness and repair if necessary.
3. Check ECM function by substituting another known good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
' GO TO 9.

9 CHECK FRONT HEATED OXYGEN SENSOR LH SIGNAL
1. Run engine at about 2,000 rpm for about 2 minutes under no-load.
2. Set “Left bank front heated oxygen sensor monitor” in the Diagnostic Test Mode II.
3. Make sure that MIL goes on more than 5 times during 10 seconds at 2,000 rpm.
OK or NG
OK ' GO TO 12.
NG (MIL does not blink.) ' GO TO 17.
NG (MIL blinks less than 5 times.)
' 1. Replace front heated oxygen sensor LH.
2. GO TO 10.


10 CHECK FRONT HEATED OXYGEN SENSOR LH SIGNAL
1. Warm engine to normal operating temperature.
2. Run engine at approx. 2000 rpm for approx. 2 minutes under no-load.
3. Set “Left bank front heated oxygen sensor monitor” in the Diagnostic Test Mode II.
4. Make sure that MIL goes on more than 5 times during 10 seconds at 2,000 rpm.
OK or NG
OK ' GO TO 13.
NG ' GO TO 11.

11 DETECT MALFUNCTIONING PART
Check the following.
1. Check fuel pressure regulator.
2. Check mass air flow sensor and its circuit.
3. Check injector and its circuit.
Clean or replace if necessary.
4. Check engine coolant temperature sensor and its circuit.
5. Check ECM function by substituting another known good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
' GO TO 2.


13 CHECK FRONT HEATED OXYGEN SENSOR RH SIGNAL
1. Set “Right bank front heated oxygen sensor monitor” in the Diagnostic Test Mode II.
2. Make sure that MIL goes on more than 5 times during 10 seconds at 2,000 rpm.
OK or NG
OK ' INSPECTION END
NG (MIL does not blink.) ' GO TO 16.
NG (MIL blinks less than 5 times.)
' 1. Replace front heated oxygen sensor RH.
2. GO TO 14.


14 CHECK FRONT HEATED OXYGEN SENSOR RH SIGNAL
1. Warm engine to normal operating temperature.
2. Run engine at approx. 2000 rpm for approx. 2 minutes under no-load.
3. Set “Right bank front heated oxygen sensor monitor” in the Diagnostic Test Mode II.
4. Make sure that MIL goes on more than 5 times during 10 seconds at 2,000 rpm.
OK or NG
OK ' INSPECTION END
NG ' GO TO 15.

15 DETECT MALFUNCTIONING PART
Check the following.
1. Check fuel pressure regulator.
2. Check mass air flow sensor and its circuit.
3. Check injector and its circuit. Clean or replace if necessary.
4. Check engine coolant temperature sensor and its circuit.
5. Check ECM function by substituting another known good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
' GO TO 2.
16 CHECK FRONT HEATED OXYGEN SENSOR RH HARNESS
1. Turn off engine and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect front heated oxygen sensor RH harness connector.
4. Check harness continuity between ECM terminal 50 and front heated oxygen sensor RH harness connector.
Continuity should exist.
OK or NG
OK ' 1. Connect ECM harness connector.
2. GO TO 18.
NG ' 1. Repair or replace harness.
2. GO TO 9.

17 CHECK FRONT HEATED OXYGEN SENSOR LH HARNESS
1. Turn off engine and disconnect battery ground cable.
2. Disconnect ECM harness connector.
3. Disconnect front heated oxygen sensor LH harness connector.
4. Check harness continuity between ECM terminal 51 and front heated oxygen sensor LH harness connector.
Continuity should exist.
OK or NG
OK ' 1. Connect ECM harness connector.
2. GO TO 18.
NG ' 1. Repair or replace harness.
2. GO TO 9.

18 PREPARATION FOR “CO” % CHECK
1. Disconnect engine coolant temperature sensor harness connector.
2. Connect a resistor (4.4 kW) between terminals of engine coolant temperature sensor harness connector.
' GO TO 19.

19 CHECK “CO” %
1. Start engine and warm it up until engine coolant temperature indicator points to the middle of gauge.
2. Rev engine (2,000 to 3,000 rpm) two or three times under no-load, then run engine at idle speed.
3. Check “CO” %.
Idle CO: 1.5 - 9%
After checking CO%,
a. Disconnect the resistor from terminals of engine coolant temperature sensor.
b. Connect engine coolant temperature sensor harness connector to engine coolant temperature sensor.
OK or NG
OK ' 1. Replace front heated oxygen sensor LH.
2. GO TO 10.
NG ' GO TO 20.

20 DETECT MALFUNCTIONING PART
Check the following.
1. Connect front heated oxygen sensor harness connectors to front heated oxygen sensors.
2. Check fuel pressure regulator.
3. Check mass air flow sensor and its circuit.
4. Check injector and its circuit.
Clean or replace if necessary.
5. Check engine coolant temperature sensor and its circuit.
6. Check ECM function by substituting another known good ECM.
(ECM may be the cause of a problem, but this is rarely the case.)
' GO TO 2.

Aug 17, 2008 | 2000 Nissan Xterra

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