2009 Harley Davidson FLHX Street Glide Logo

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Anonymous Posted on Feb 05, 2012

Harleydavidson 09 streetglide 16in handle bar wiring how to

I am putting 16in cycle smith handlebars not sure if you cut solder and just heat shrink where you solder and let the rest of the wires hang inside the handelbars or what else do i do thanks

5 Related Answers

Anonymous

  • 5 Answers
  • Posted on Dec 15, 2008

SOURCE: 2006 Road King Run switch issue

So, the problem your having started after you cut and re-attached the white w/black stripe wires??? If so, as much as a pain in the **** it will be, separate and re-attach in reverse to what they are now. Each wire in the system has a purpose. If any of them get crossed or improperly connected, you will have trouble. Electrical can be tough to diagnose. Usually a process of elimination. If you still have the same problem, get your hands on a wiring diagram schematic. Check the back section of your service manual. ID the starting circuit wires and determine proper connections. Wires that are color coded the same usually run off the same circuit ie: signal lights. Get your wires uncrossed and chances are pretty good your problem will be solved. Hope this helps.

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Anonymous

  • 101 Answers
  • Posted on Dec 28, 2008

SOURCE: wiring harness

Hi ..... Have you changed the indicators to mini bulb ? You may have to fit an inline ballast resistor. Was the turn module swaped and/or are all earths good ? Try placing a wire manually onto the indicator(s) as a temp' earth to see if thats the problem.

Anonymous

  • 490 Answers
  • Posted on Apr 13, 2009

SOURCE: Change handlebars

very simple and straight forward swap

Anonymous

  • 26 Answers
  • Posted on Aug 29, 2009

SOURCE: 2007 flhx.

The GY/BK wires from the 04 passing lamps plug into a two hole connector from the main harness. the GY/BK wires from that connector become one GY/BK wire that goes to the passing lamp switch. The other wire from the passing lamp switch is Yellow and is spliced in to the Yellow wire that goes to the headlamp bulb. This is not a diagram, but it is pretty simple layout. Hope this helps.

Anonymous

  • 4565 Answers
  • Posted on Sep 27, 2009

SOURCE: Installing new handlebars, where are wire

One the earlier models, the handlebar connectors were down under the tank. But, Harley changes electrics every year so you never know. All I can tell you is "follow the wire".

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Related Questions:

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HOW DO I REPLACE THE FRAYED CORD?

If you can not figure out how to open the adapter case the easiest way to eliminate the frayed portion is to cut the cord on both sides of the frayed area. Make sure you mark one of the wires before you make a cut so you can match them back up when you solder it back together. Get some heat shrink tubing which will fit over each individual wire as well as a piece that will fit over both wires which will be covered with the smaller heat shrink tubing.

Once you cut out the bad portion slide the larger piece of heat shrink tubing onto the longer remaining wire as far from the cut as possible. Next slide a small piece of heat shrink tubing onto one of the split wires, again move it as far from the cut as possible. Strip about 1/2" of insulation from the cut wires. Wrap the stripped wires together making sure to put the marked wires together. Solder the wires together. You may want to hold the end of the wire closest to the heat shrink tubing with a pair of needle nose pliers to act as a heat sink so the tubing doesn't begin to shrink before you slide it over the solder joint. Now, slide the smaller heat shrink tubing over the solder joint and apply a heat gun to it. Slide the larger heat shrink tubing over the one remaining bare wire and the one with the small piece of heat shrink tubing. Apply the heat gun again.

This sounds more complicated than it is to actually do.
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You will need a wire stripper, solder, solder flux, heat shrink tubing, a heat gun (hair dryer will do) and a soldering iron.

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3. Apply some soldering flux to the exposed end.
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6. Solder the wires together by applying heat and attaching the wires when the solder melt.
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**If you don't have soldering experience, you might want to take it to an experienced technician. Bad solder or poor insulation can cause expose wires and poses an electric shock hazard!
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Handlebars brake switch replacement

It is a plunger style switch and is located inside the right handlebar contol. Cut the wires about 2 inches or so from the old switch. Solder the wires from the new switch to the wires you cut from the old switch. Cover the solder joints with heat shrink tubing. Be careful when reinstalling the front brake lever so you don't damage the plunger on the new switch.
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I AM CHANGING THE DRIVER DOOR ON MY HONDA ACCORD AND I HAD TO CUT THE WIRES AND I NEED HELP PUTTING IT BACK TOGEHER

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Can sirius antennas be cut and spliced back together



If your antenna cable has been cut or severed, it can be repaired without the need for a replacement.

You will need the following things:


Small 600 degree soldering iron and solder.
Liquid flux for soldering the braid.
Small sizes of heat shrink tubing.
Small heat gun.
Small pliers, cutter, and Xacto knife.




1) The first step is to use the Xacto knife to cut both ends of the antenna cable so you have a clean end.

2) Using the Xacto knife roll the cable on a board and gently cut all around the cable to cut the outer insulation. Remove about 1/2 inch of the insulation from each end.

3) Push the braid back to expose the center wire and gently roll the cable and cut the center insulation to expose about 1/10 inch of the center wire. With your small long nose pliers, bend the center wire into a small hook shape.

4) Repeat all the above steps on the other end of the wire.

5) Put a 1 inch piece of heat shrink tubing on one end ( the black piece), and a 1/4 inch piece of heat shrink (the white piece) on the center conductor. Look at the picture to see this.

5) Hook the two ends together. Gently squeeze the hooks closed and solder them together. Be very careful when soldering this. Be quick so you do not apply to much heat and cause the heat shrink tubing to shrink on the side where you do not want it to be.

6) Slide the small white heat shrink to cover the cooled solder joint you just made and use the heat gun to shrink the tubing in place.


7) Now push the braids back together to cover over the connection you just made. Try make the braid smooth together by GENTLY rolling the cable between your fingers. Carefully solder the braid. A little liquid flux on the braid prior to soldering helps the solder flow and makes it look better.

8) Slide the final piece of heat shrink tubing over the braid and shrink it with the heat gun.
0helpful
1answer

Replace handle bars

Mine had wiring inside the bars as well. Basically I removed the controls from the bars, and removed the 2 bolts holding the handle bars on. I removed the RIGHT side gas tank after draining it. I intended on cutting the wires to the connectors, pulling the wires out of the old handle bars, and pulling them back through the new bars. Note: Mark the black wires very carefully, since there were 5 black wires in the two connectors and they are all unique wires. The colored wires were easy, just match them back up. Several tricks I found on line. Use a string and a bolt to fish a pull line down through the new bars then pull the wire bundle through. This worked great on both left and right wire bundles. I then bolted the new handle bars in place and remounted the controls. I then replaced the shrink tubing up the bundles that hid the actual wires as they came out of the handle bars down to where I cut the connector wires, behind the right side tank. Next I stripped and tinned all the wires I cut (twist and get a little solder to stick on the wires) and stuck little pieces of shrink tubing up or down the wire so after I resoldered the wire I could shrink the insulation back over the splice. I picked up the shrink tubing and some extra wire a home depot. I had a soldering iron, and heat gun so away I went connecting the dots again. Litte tedious but hey. It saved me somewhere between $500 -$700 bucks which is what the harley shop quoted before I started. I tested each function, then reinstalled the gas tank and tightened up all the stuff. Below is the pin out in case you do loose a wire marker, like I did. Good Luck.
0helpful
1answer

Replace handle bars

Mine had wiring inside the bars as well. Basically I removed the controls from the bars, and removed the 2 bolts holding the handle bars on. I removed the RIGHT side gas tank after draining it. I intended on cutting the wires to the connectors, pulling the wires out of the old handle bars, and pulling them back through the new bars. Note: Mark the black wires very carefully, since there were 5 black wires in the two connectors and they are all unique wires. The colored wires were easy, just match them back up. Several tricks I found on line. Use a string and a bolt to fish a pull line down through the new bars then pull the wire bundle through. This worked great on both left and right wire bundles. I then bolted the new handle bars in place and remounted the controls. I then replaced the shrink tubing up the bundles that hid the actual wires as they came out of the handle bars down to where I cut the connector wires, behind the right side tank. Next I stripped and tinned all the wires I cut (twist and get a little solder to stick on the wires) and stuck little pieces of shrink tubing up or down the wire so after I resoldered the wire I could shrink the insulation back over the splice. I picked up the shrink tubing and some extra wire a home depot. I had a soldering iron, and heat gun so away I went connecting the dots again. Litte tedious but hey. It saved me somewhere between $500 -$700 bucks which is what the harley shop quoted before I started. I tested each function, then reinstalled the gas tank and tightened up all the stuff. Below is the pin out in case you do loose a wire marker, like I did. Good Luck.
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