Question about Dewalt 18 Volt Compact Drill Kit

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Removing the chuck on a dewalt DC925 cordless drill.

I am trying to replace the chuck on my Dewalt DC925 cordless drill but I can not remove the old chuck. There is no screw and I tried tightening an allen wrench in the chuck and taping with a hammer. The chuck slips . I am replacing the chuck because it will not hold a bit in reverse. I have heard the chuck is glued to the shaft.

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  • Gary Brackett Oct 20, 2008

    I am trying to replace the chuck on my Dewalt DC925 cordless drill but I can not remove the old chuck. There is no screw and I tried tightening an allen wrench in the chuck and taping with a hammer. The chuck slips . I am replacing the chuck because one of the three grips is broken. I have heard the chuck is glued to the shaft.

  • menace000 Nov 11, 2008

    i am trying to remove the chuck it will not hold the bit in reverse and i dont think it is under warrenty i have no recipt.. how do you remove it ???? Brad...

  • menace000 Nov 17, 2008

    hey guys i have the same problem with the bit in reverse it wont hold i do not have a svrew holding the chuck ... is it threded ??? Brad...

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I just changed the chuck on my 18 volt xrp half inch hammer drill,yes first you must remove the torx screw with #15 torx bit,note this is a left handed thread screw,knowing the bad chuck was bad I added some heat from a propane torch to the chuck then making sure it was in 1st gear i took some vise grips and the chuck is screwed on with normal right handed threads,it broke loose (was stubborn but needs a lot of torque )ahhhhhh wat a pain.

Posted on Nov 16, 2008

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Some chucks are threadlocked but normally not with a massive amount. I assume you have the cutch set to the drill position and the gearbox set to the slower speed. If the clutch is set to drill and slipping I would suggest it needs attention. You may find the only way to remove the chuck in this situation is to dismantle the clutch and grip the output shaft from behind and unscrew the chuck. This may cause damage to the spindle so it depends on how much parts /repair cost you want to risk.

Posted on Oct 26, 2008

  • Monte 86 Oct 11, 2010

    I just replaced the chuck on my DC925. There is no screw holding this chuck in place it is just held by threads and loctite. The chuck would not hold the allen wrench so I just used a pin spanner wrench and gave it a rap with a hammer. The chuck spins right off..

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Thanks Stug_57u but I already took it to a Dewalt repair center and they replaced the chuck free of charge because it was still under warranty which I did not realize at the time I was trying to remove it.

Posted on Nov 02, 2008

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