Rank: Apprentice
Rating: 98%, 6 votes
Hi Everyone.
I had a more extreme version of this problem, and I hope my fix will help those who had no luck changing the capacitor. The player I worked on had a dimly lit power LED and nothing else. The troublesome C316 that you guys diagnosed was in fact bulging upon inspection. However, I wasn't so lucky. After replacing C316 with a 20000uF 35 Volt I still had no life. Using a Scope and my gut knowledge of fixing literally thousands of switching supplys, I found that Q303, Q304, and Q305 were not oscillating and driving the transformer. I thought Phillips was marginal on the C316's ratings, these transistors are only rated a 600 mw at 150 volts. With C316 leaking so bad, it blew them. I should say, my Cap was really bulging on the stress cracks at the top.
Anyway, this fix gives you a better supply that will charge the bigger and better cap you choose. Q304 and Q305 are 2N5551's. Basic NPN General purpose transistors. I replaced them with TIP41's. Q303 is the PNP compliment of the Oscillator so I used a TIP42. Just be careful with the leads if you need to do this fix. Looking at flat side of the original transistors, the leads are Emitter, Base, Collector. The TIP transistors facing you, heat sink away from you, are Base Collector Emitter. So you have to do some fancy lead bending to fit them in. They will fit, and they do hold their peak-to-peak voltage really stiff when motor operations are being performed (like loading or ejecting a disc).
This was another problem I have seen with this unit in the past. The power supply would cave in under the load of the disc tray opening or closing. Probably because C316 was leaking and I didn't know it.
Anyway, this version of the fix is for extreme cases and it will save you some trouble since I could not find a schematic easily.
Here is another tip: For those who don't have a supply of electrolytic caps lying around, you will find something that will work in an old PC power supply. I always keep these boards in my scrap box for these situations. Just Use a Cap that has a greater voltage and capacitance than the old one. And of course, the same lead configuration helps. Use a big "Hog" soldering iron to heat the solder and gently pull out the one you want.
Good Luck
jp
landry@hughes.net for Electro-Lab Corp.