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I have a lincoln classic 300d perkins welder when on low idle it keeps idling high only kicks down for a second

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First check oil, if oil is good, check oil sending unit by using a jumper wire to both terminals.Your toggle switch may be bad on your idle swith.If that doesnt fix it pull red wire off pc board ground it to frame if it idles down then your pc board is bad.

Posted on May 20, 2009


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High idle at start up 2200rpm then slowly drops but always seems high have to ride brakes to stop

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My welder will run and weld fine at high idle speed but shuts of when the low idle kicks in. Checked fuel system to see if it was a fuel issue, no problems there. Any ideas?

If you're trying to weld at low idle it may be that the load on the engine stalls it before it can automatically go back to high idle.
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Why does my miller bobcat welder generator not stay at an idle when swithed to low idle, insted it goes back and forth to high then to low idle?

The unit may need recalibrating the idle/run setting. Instructions found in manual at 8-6 (subaru engine) and 9-5 (kohler). Idle speed around 2200rpm. Simple screw adjustment. PDF manual here :-

Aug 02, 2014 | Bobcat Miller 225 Welder Generator 907209...

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Hi there I have a lincoln SA-200 welder and was wondering why my idle won't rev up when I use my grinder it's idles great when welding and idles down fine (well after I added a stronger spring on the idle...

Is the idle controlled electrically or with vacuum? Have you inspected the Idle circuit? The carburetor will increase the engines speed when you create a load and then bring the machine back down to an idle when no load is detected. I think you may be describing the electrical version. If so, check for blown fuses and if you are familiar with low voltage and high voltage hazards and know how to safely work on this type of machine then I would check the related wiring. The solenoid, controlling the actuation, check it for power, ground, and operation. Please look into this and let me know what you found. The more information you can give the better. Good luck.

Feb 28, 2014 | Welding Tools

1 Answer

How to install oil pump on 300d lincoln welder perkins

It is most likely an accumulation of hardened oil deposit, which can get quite hard. Pushing pump shaft in and pulling out repeatedly should slowly knock it clean. Since there are not many suppliers of those parts, best to not pry on anything.

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1 Answer

Hi, i have a lincoln 300D welder and the problem is when I have it on auto/idle it wont work. it only weld when I have on high/idle. please help. it a 2006 lincoln 300D classic with a perkin engine

You can try to turn the screw on the carb to slightly raise the idle and see if that makes a difference. If not then there is usually a type of inductive pick up that has part of the wiring going through it. When it sense a current draw it releases the engine from low speed. Some of these set ups don't work well if the idle is turned down too far so that's why I suggested trying that first. Plus is that works it is a cheap repair.

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I just want a repair manual for the classic 300d, as I want to overhaul the engine

The engine is either a Perkins 404D-22 or a Kubota V2403M. In either case the engine will have a separate Repair manual. I would recommend posting the Nameplate information from the engine itself to get a better response.

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Is it kicking up from idle when you try to establish an arc? That's the biggest problem with this machine, the darn idle mechanism fails and it's about impossible to find parts.

If it's kicking up like it should then clipping the ground to the Neg post on a 12v battery and tapping the end of your rod (that's inserted in the holder) on the other post should polarize the generator. Hooking it to another welder for a few seconds should do it too.

Have you serviced the brushes? If not, let me know through the 'comment' button and we'll service them.


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