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Suzuki tsx 50 motor cycle - kick start problem

My son has suzuki tsx 50cc motor cycle. the previous owner has welded the kickstart on to the spline shaft. This has now snapped - how can i remove the remains from the shaft so that i can replace the kick start

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  • wwaylon99 Oct 15, 2008

    Same as my 82 RM 80 I can still bumpstart the bike but, where do you buy the shaft is it a single rod, or a whole gear setup and shaft? Do you have to completely remove the engine or just side plate for the clutch?


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You can use a hand heuld grinder and flat top the weld until you can see a visible line all the way around the spine and the lever. Than try tapping lightly. Maybe use a pully puller if it doesn't break free.

Posted on Dec 03, 2008

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My lincoln ranger 8 has excessive weld spatter compared and the auto idle dosent kick in very fast when I strike off to weld delayed or sticks my rod. My other ranger 8 no issue same heats. Also

weld current and idle control on this machine is controlled by the main circuit board, you mention that you a second ranger 8 that does not exhibit the same problem, you are fortunate in this, remove the board from the functioning machine, install it into the troubled machine, this should correct your problem, you can contact a weld supply store to purchase a replacement pc board

May 27, 2015 | Lincoln Welding Tools

1 Answer

How to wire aold lincoln dc 250mk 30amp,30%duty cycle

You will need a 50 amp circuit for that machine for the supply. If you are talking about the wiring inside the machine, then you will need to take it to an authorized repair facility.

Nov 19, 2014 | Lincoln Welding Tools

1 Answer

A new welding machines lincoln 500s with wire feeder linc feed 45 co2 gas shielding ... when i begin the welding process continueous just for 10 seconds and then the wire feeder stop and then after 50

the obvious, yet sometimes overlooked problem is to check if the wire feeder you have the proper tension set?(did you do the wire test when you shot the wire to see if it bends or stops)

Apr 11, 2013 | Lincoln Electric Welding Tools

1 Answer

Bobcat 225 runs good but wont weld.Welded great one week prior


Probably your machine overloaded. Check the fuses F1 and F2 and if they are open replace them.
Both fuses are located at left hand side of machine, open it and you will find them on the bracket. Check your owner's manual for an ilustration of it.

Aug 05, 2011 | Miller Welding Tools

1 Answer

Century 155gs wont weld correctly

Hi, Have you tried replacing your liner? The liner can get worn in the gooseneck. As the wire wears into the liner it creates a groove. The wire has +/- tolerances, and when it gets to the high side, it can cause the wire to catch in the smaller size groove, this will cause a studder effect. You can check your drive roll tension as well. The gun will run better with the cable extended, not looped in circles as is often seen.
As you mentioned it has been doing this from the start, check the liner size against the wire size you are using. You may need a larger liner.
I have found that a very high percentage of feedability issues come from incorrectly cut/sized/maintained liners.
good luck.

Jul 16, 2010 | Century Portable Plasma Cutter 82021

2 Answers

My lincoln 225arc welder wont weld

Have you disconnected the transformer wires from the block in the back and used an ohm meter to see if you are getting a reading through the wires? If you don't have a reading or no beep then you may have a bad transformer. Also check the wiring running from the block to the transformer to make sure the wires are not burnt or coming loose. Have you tried to weld on different settings? Look on the back of the tremels to make sure you don't have burnt spots on the switches. Make sure leads are good and ground is good.

Mar 30, 2010 | Lincoln Electric K1170 AC-225 Stick Welder

1 Answer

Lincoln 3200hd. welder,when power switch turns on, the fan comes on, but when i pull the trigger on gun to start to weld nothing happens the wire does not feed. i am not sure what is happening

open the area were the role of wire is and check when trigger pulled if any action to feed motor. [wire might be stuck at end, or there usually is a small fuse in that area for feed motor]

Dec 04, 2009 | Lincoln Electric K1170 AC-225 Stick Welder

1 Answer

Welding machine stops working after a few minutes of welding.

there is probley nothing wrong its called duty cycle.which means that if you are welding long periods or welding at max amps the welder will kickout to cool down.Look on your unit for the tag that tells imformation about your unit.It will show something like 30% duty cycle so that means you can weld 3 minutes at full power before the unit shuts down.

Mar 25, 2009 | Lincoln Electric K1297 AC/DC 225/125 Stick...

1 Answer

Ground lead arcs when I connect, and auto idle kicks up

what are you connecting the ground lead to?

Is the welding machine phisicaly in contact to what you are welding ?

Can you electrically insulate the welding machine from everything, say stand it on a sheet of timber?


Feb 07, 2009 | Miller Welding Tools

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