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Suzuki tsx 50 motor cycle - kick start problem

My son has suzuki tsx 50cc motor cycle. the previous owner has welded the kickstart on to the spline shaft. This has now snapped - how can i remove the remains from the shaft so that i can replace the kick start

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  • wwaylon99 Oct 15, 2008

    Same as my 82 RM 80 I can still bumpstart the bike but, where do you buy the shaft is it a single rod, or a whole gear setup and shaft? Do you have to completely remove the engine or just side plate for the clutch?

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You can use a hand heuld grinder and flat top the weld until you can see a visible line all the way around the spine and the lever. Than try tapping lightly. Maybe use a pully puller if it doesn't break free.

Posted on Dec 03, 2008

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Posted on Jan 02, 2017

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My lincoln ranger 8 has excessive weld spatter compared and the auto idle dosent kick in very fast when I strike off to weld delayed or sticks my rod. My other ranger 8 no issue same heats. Also


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1 Answer

Ground lead arcs when I connect, and auto idle kicks up


Hi
what are you connecting the ground lead to?

Is the welding machine phisicaly in contact to what you are welding ?

Can you electrically insulate the welding machine from everything, say stand it on a sheet of timber?

Regards
Rob

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