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How to fit brushes to b+s 12 hp starter motor about 8years old

How do hold the brushes back to slide them over the commutater?

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Sounds like you removed the rear cover instead of dismantling the starter from the gear side- good luck putting it together that way - you need to dismantle from the gear side so you can put the armature into the brushes with no prob -

Posted on Oct 17, 2008

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Does the commutator end cap part # 12-227-11-s clamp on to your old bruches?

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How to fix 1982 xs 650 yamaha starter?

it could be your button i know this bike very well
does not matter if it is the xs 1 or the xs2 the same set up applies
there are a few components you need to test first
starter button
starter solenoid
main fuse

i will also tell you some major mods i did to one
when i was dragging the xs650 at super twins
which included a rebore to a 1056cc and having 7 gears
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to eliminate the button
with the battery still connected
get a spanner or a screwdriver and not doing it to long
arc out the two polls on your starter solenoid
if you do not know what that looks like follow the main red wire
that goes from your battery
the first stopping point will be the starter solenoid
one poll clamps the main wire from the battery
second poll clamps the main wire to your starter motor
arc out the two polls with a spanner or a screwdriver
to test the motor
if your motor turns the engine then it is not your starter
the problem lies in either your

starter solenoid, (this is a sealed unit replace unit with a new one)
the wiring, (test main wire from your ignition to your switch
also test wire from your switch to your starter solenoid also clean all your wiring connectors)
your starter button, (strip and clean)
main fuse, (replace with a new one)

if the motor does not turn
then you will need to remove the starter motor
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test it with a multimeter
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parts needed
slab billet alloy 13in x 8in x 1.5in (for stroker kit)
or a pre brought stroker kit from halco tuning or wisco
get 2 mercedes benz 2.3 pistons ( for rebore)
2 barrel liners
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by fitting the stroker kit you will lose the standard top engine mount
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remove kick starter reduction gears
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a mk 1 land rover turbo is small
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these are all mods i have done to the xs650
i built and raced i got to 180 mph over the 1/4 mile strip
with a xs650 hardtail chop that looked like a standard engine

have fun

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