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Ford Master
815 Answers
- Posted on Dec 18, 2011
Re: How to replace a diesel pomp
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CAUTION
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Smoking or open flame of any type must not be present when working near fuel or fuel vapor.
- Disconnect both battery ground cables.
- Raise and support the vehicle.
- Before servicing the vehicle, refer to the Precautions Section.
CAUTION
Smoking or open flame of any type must not be present when working near fuel or fuel vapor.
- Disconnect both battery ground cables.
- Raise and support the vehicle.
- Open the fuel/water separator drain valve to release the fuel pressure.
- Disconnect the electrical connectors.
- Disconnect the fuel pump electrical connector.
- Disconnect the fuel warmer electrical connector.
- Disconnect the water-in-fuel electrical connector.
- Disconnect the fuel hoses.
- Remove the fuel hose retaining clips and discard. Disconnect the fuel hoses from the fuel pump.
- Press in the retaining clips and release the fuel hoses.
- Remove the mounting nuts and the fuel conditioning module.
- To install, reverse the removal procedure. Torque the nuts to 11 ft. lbs. (15 Nm).
- Open the fuel/water separator drain valve to release the fuel pressure.
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