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Impact wrrench disassembly

Trying to disassemble IR 2135 ti impact wrench. Canh't get part 26 out of handle. Release lets it down approx 1½" but will not come out all the way.

MAYDAY!!

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  • magii Nov 06, 2008

    Response by IR customer service emailed service manual showing the clip on part 26 had to be held in until part 26 was completely withdrawn from handle. Simple solution, quick and easy, on task, on target. Sorry, brainyass, your response was more a question than a solution. But thanks for the effort. Couldabeenmaybe whonose?

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Check to see if #27 is holding it in.

Posted on Oct 24, 2008

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1 Answer

Replace reverse valve ir 2135


Did you ever get the 2135 reversal valve installed?

Jan 24, 2014 | Ingersoll Rand 2135Ti Air Impact Wrench

1 Answer

Replace reverse valve ir 2135


YOU NEED TO COMPLETELY DISASSEMBLE THE WHOLE TOOL.
START BY REMOVING THE 4 MOTOR HOUSING SCREWS, SLIDE THE HAMMER CASE, HAMMER ASSEMBLY AND MOTOR ASSEMBLY FROM THE MOTOR HOUSING.
THE REVERSE VALVE WILL BE VISIBLE NOTE THE ORIENTATION ON THE AIR OPENING IT LOOKS LIKE A HALF MOON, THE VALVE WITH EITHER BUTTON PRESSED IN SHOULD AT A 45 DEGREE ANGLE.
NEXT YOU WILL NEED TO REMOVE THE INLET BUSHING ASSEMBLY THAT IS HELD IN BY A CLIP THE IS VISIBLE THROUGH 2 SLOTS LOCATED ON THE LOWER SIDES OF THE GRIP, THEY NEED TO BE PRESSED IN TO SLIDE THE INLET BUSHING OUT THE BOTTOM OF THE TOOL. THERE IS A SPECIAL TOOL THAT SIMULTANEOUSLY PRESSES BOTH SIDES OF THE CLIP BUT CAN BE SUBSTITUTED WITH 2 SMALL FLAT HEAD SCREWDRIVERS.
ONCE THE INLET IS REMOVED, THE TRIGGER CAN SLIDE OUT THE FRONT OF THE TOOL
NEXT USE A SMALL FLAT HEAD SCREW DRIVER TO PRY THE REVERSE BUTTON OUT OF THE HOUSING, INSERT THE SCREW DRIVER INSIDE THE INNER EDGE TO PRY OUT,
ROTATE THE VALVE 45 DEGREES IN THE OTHER DIRECTION TO REMOVE THE SECOND BUTTON.
NEXT PUSH DOWN ON THE REVERSE VALVE IT WILL COME OUT THE BOTTOM.
FOLLOW THIS LINK TO VIEW THE PARTS SCHEMATIC.
http://manualarchive.ingersollrandproducts.com/ir_pdfs/Tools/IR%20Industrial%20Tools/Impact%20Tools/04584033_ed2.pdf

Jan 24, 2014 | Ingersoll Rand 2135Ti Air Impact Wrench

1 Answer

Ingersoll Rand model 2135. Gun still runs with the trigger off. Disassembled, but cannot figure how to remove throttle assembly.


The throttle valve is housed inside the inlet bushing assembly (item# 26). To remove the assembly there are 2 slots near the bottom of the handle, you will see a metal tip through the slot, that is the clip (item# 27) that need to be depressed in order to remove the inlet bushing assembly (item# 26). There is a special tool to depress the clip but can be substituted by using a small flat head screw driver, once the clip is released, slide the assembly out of the housing and at the very top is the throttle valve (item# 28D) it is held in by a retaining ring (item# 28G). WARNING the throttle valve (item# 28D) has a spring (item# 28C) below pushing up, be careful when removing the retaining ring (item# 28G) it could pop out with some force!
Follow this link to the parts list:
http://manualarchive.ingersollrandproducts.com/ir_pdfs/Tools/Vehicle%20Service%20Tools/Air%20Impact%20Tools/45534070_ed3.pdf

Nov 24, 2013 | Air Impact Wrenches

1 Answer

How do I disassemble the impact mechanism?


wouldnt be surprized if its pressed together as if theres plenty of oil in there,they dont normally need stripping right down

Mar 04, 2012 | Chicago Pneumatic 1/2" Electric Impact...

1 Answer

Ingersoll Rand 2100G air impact wrench turns when air is hooked up. I can stop it by hand and then use it with the trigger, and it works fine, but it continues to run even when I let the trigger go. What...


The I.R. 2100G shares parts with the 2135 series impact, the throttle valve seal on these models have a tendency to wear out or deteriorate casing the throttle valve to by pass air. On the model 2100G the parts in question is only sold as an assembly (item# 22).
But you can disassemble the inlet bushing and install an inlet parts kit p/n 2135-K303, it includes all the necessary parts.
I will provide to links for you to look at
2100G: http://manualarchive.ingersollrandproducts.com/ir_pdfs/Tools/Vehicle%20Service%20Tools/Air%20Impact%20Tools/45667599_ed2.pdf

2135Ti : http://manualarchive.ingersollrandproducts.com/ir_pdfs/Tools/Vehicle%20Service%20Tools/Air%20Impact%20Tools/45534070_ed3.pdf
The I.R. parts list shows the inlet bushing in detail.

Oct 28, 2011 | Ingersoll Rand Air Impact Wrenches

1 Answer

Have a Ingersoll Rand 2135 ti impact wrench with a trigger that sticks in. Don"t know if it needs a spring in the trigger part or if there is another problem. Took it apart and cleaned it and oiled...


i have the same problem, and a fellow co-worker of mine told me about the problem. here it is.. on the handle there are two slots on either side, push them in and the air inlet assembly should pop out along with a broken tiny metal rod.. this rod connects to the inlet valve and turns on and off ur impact wrench.. i have been looking for replacement parts but cant find any.. hope this helps you and maybe help me too..

Nov 12, 2010 | Ingersoll Rand 2135Ti Air Impact Wrench

1 Answer

Have an IR 2135ti can't get reverse valve part #24 out of handle


you need special tools to disassemble the air inlet - and i have it

Jan 25, 2010 | Ingersoll Rand 2135Ti Air Impact Wrench

1 Answer

IR 2135TI repair manual


Go to: http://www.irtools.com/contact/?pro=&cat=&sbu=&formType=ussales
make a Request for schematic, they have always given me great assistance.

Dec 30, 2008 | Air Impact Wrenches

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