Question about Craftsman 22" Gas Hedge Trimmer

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How do I pull the clutch assembly to replace the pull rope?

How do I replace the pullrope?

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  • Anonymous Oct 01, 2008

    i cant figure out how to get the clutch off to replace the pull cord

  • braneal Oct 13, 2008

    I have the same problem. I cant get the clutch assembly off to replace the pull chord.



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Remove the starter housing, usually only 3 or 4 bolts or screws. on the inside should be a large white or black wheel, hold the outer case with one hand and rotate the wheel counter-clockwise with the other as many times as can without force. on the inside of the wheel should be a small hole, rotate the wheel to line it up with rope guide hole on the outer case/housing. use a nail or small screwdriver to help hold in place. feed the start rope through the 2 holes and tie a knot at the end, single or double depending on the size of the hole. if the end of the rope is frayed, use lighter to melt and twist to a point to make it easier to handle. when reassembling you may need to jiggle the handle for realignment. it works on an inner spring coil tensioner system, so if the cable has no tension when rotated or doesn't recoil back, the starter assembly will need to be replaced.

Posted on Nov 28, 2008

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How do i get the clutch propellar off the shaft

Posted on Jun 10, 2009


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1 Answer

How to replace the pull string on my Cub Cadet ST2020 weed eater.

Very fun job Not. Very involved and time consuming.

First your should be about 3 long some unit uses slight longer ropes and it is probably a number 3-1/2 rope.

  1. Need you to separate the upper drive assembly from the engine assembly. You may to disconnect the throttle cable and the ignition kill wiring.
  2. Remove the clutch cover.
  3. Disconnect and remove the spark plug.
  4. Install a piston stop in place of the spark plug.
  5. Remove the clutch drum. Has small screw in center; usually has a Trox head on it.
  6. Remove the clutch assembly. Usually has left handed threads so turn it clockwise.
  7. Once the clutch is removed then you need remove the starter cover assembly and the air cleaner cover assembly.
  8. Once the starter cover assembly is off remove the pull rope pulley and check for damage.
  9. Depending the pulley design you can now install a new rope first or you need to re install the pulley.
  10. Tighten the pulley fully by turning the direction as you would pull it until it stops and back off one turn.
  11. If the pull rope hasn't already been install install it now. Otherwise make you have the pull handle on the rope and release the pulley tension slowly until the rope is tight.
  12. Now re-assemble everything in reverse order.

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How do I replace starter rope on a poulan 445 pole saw?

I have pulled out the spark plug and stuffed some rope into the cylinder. The piston will then not be able to travel the full distance and will keep the clutch from turning. Use rope that will not shed particles. This will let you remove the clutch bell.

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Hi there, I have a polaris sportmans 500 h.o for which i had to replace the pullrope, i disassembled the spring and put it back in, then the new rope and rope wheel, and put the cap back on top of the rope...

Nick the pins are supposed to line up also the little lugs inside the pully. When the rope is pulled fast the lugs come out and catch the fly wheel. Make sure all the springs are correct.

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Pull out the spark plug and stuff some rope in the cylinder. This will stop the piston from moving allowing the nut to be loosened. Now you can remove and replace the clutch assembly. Use rope that is not going to shed particals inside the cylinder.

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How toreplace the pullrope

Here are the detailed instructions on how to fix this.

Remove the tube that holds the flex-drive shaft from the front of the motor cover.Remove the rear engine cover. Remove the throttle cable from the carburetor. Mark and unplug any wires for the on/off switch that go to the ignition coil (underneath front cover) if possible. Now if you have pulled the driveshaft tube out of the way, the clutch drum is up next. Inside it, screwed into the very end of the engine's crankshaft is a Torx #25 screw. Before you loosen it, you will have to lock up the engine. To do so, remove the spark plug. Pull on the starter until the piston is down, then insert a length of clean, soft rope into the engine. The engine will come up and compress the rope, thus locking it in place to allow clutch drum and clutch removal. Loosen the T-25 (Star bit or Torx head) screw inside the drum.. You may be able to remove it with a long thin-blade screwdriver also.It probably won't come completely is made this way. Next, remove the clutch. It is screwed onto a small threaded section of the crankshaft Removal is counterclockwise.. It will be pretty tight. To help, apply peneterating oil. Whack the ears of the clutch near the center with a hammer and a dull flat-blade chisel or a small piece of wood unless there are bolts. then use a wrench. It will turn counterclockwise for removal and there will probably be a removal direction arrow on it's face. After getting that off, remove the Torx screws holding the cover to the engine. The starter unit should be mounted inside as it mates with the top of the flywheel to start the motor. Remember to preload tension (5-7 turns) on the starter unit. Make sure the handle is installed. Jam the unit with a screwdriver or vise grips so you can insert and tie off the new rope. Then remove jam device and let recoil pull your new rope into place while holding the handle. Reassemble and you are done. Disassembly requires Torx head drivers and a good flat-blade screwdriver. Post back if needed.

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1 Answer

Starting rope has pulled away from inside blower. Can I open and reattach with not much trouble?

For a reasonable handy mechanic it is an easy job. What you have to do is expose the winder/clutch assembly and re-knot the end of the rope through the spindle and preload some spring pressure on the rope winder/clutch. You have to judge how much pretension to put on the winder so as to keep the rope wound and not too much that the rope snaps back uncontrollable.

Dec 30, 2010 | Poulan Garden

1 Answer

Need to replace pull rope

You will need to lock down the cylinder to remove the clutch. This is not an easy repair. Remove the spark plug and lower the piston. Take a piece of small rope (the broken one works fine) and fill the cylinder with the rope. Raise the piston to "lock the cylinder. The clutch drum can now be removed by inserting a T15 or T20 torx into the center and turn the screw counter-clockwise. Then take a pair of large slip-joint pliers and turn the clutch assembly counter-clockwise to remove. Make note of what order all the little washers come off. Also, make sure to remove the clutch as an is very difficult to put back together. When reinstalling the clutch, it is VERY important to get it tight. Failure to get the clutch tight will result in major engine damage.
Make sure you replace the rope with 40" of #3.5 braided rope. Melt the ends of the rope so it doesn't fray and use a figure 8 knot to secure.
Good luck!

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1 Answer

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