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Trouble shooting common LP-gas (propane) grill lighting/ignition problems

Ok, here is a check list for your most common gas grill lighting problems:

1) Check your tank. Is it empty or nearly empty? The tare weight (T.W.) of your cylinder is stamped on the collar. This is the weight of your empty cylinder, which usually ranges from 16.6 lbs up to 21 lbs. Weigh it on your bathroom scale. Propane weighs 4.25 lbs/gal. If it weighs at or slightly above the tare weight- Refill it. If not, go to #2.

2) Make sure you didn't turn the gas tank valve on too fast. Some gas hoses have a built-in excess flow valve that stops the flow of gas to a trickle if opened too fast. Close the tank valve and let sit for a few minutes. Or just disconnect it and reconnect it. Turn the tank valve very slowly and then try lighting it again. If it doesn't help, go to #3.

3) Is the igniter sparking? Some are battery powered-check the battery or replace it. If you have a standard push button piezzo igniter or a rotary style igniter, check for spark. Can you hear or see the spark? It's hard to see the spark in bright daylight. It's easier to view the spark at dusk or dawn. It should spark an "arc" at the burner. If not, adjust it if necessary. The igniter wire may have a short, causing the spark to arc somewhere else along the wire and not at the burner. Replace igniter wire. It's also possible the igniter tip where it sparks has a cracked or broken porcelain portion of the igniter, causing the spark to not arc at the tip where it's supposed to. Replace the igniter piece. If not, go to #4.

4) You may have a rusted, clogged or damaged burner or venturi tube. With a flashlight, check for spider webs, wasp nests or dirt (mud) dauber nests in the opening of the venturi tube where it connects at each gas valve orifice. Clean it out manually or blow it out with air compressor. Make sure the air adjustment opening (on the end of the burner's venturi tube at the orifice) has not been changed. If it's closed too much, it will be difficult to light and cause lazy yellow flames. If it's not clogged, the burner may just be old and rusted and the burner holes are not allowing very much gas through anymore. It's also possible the burner has rusted so bad, the burner holes have been enlarged, it is falling apart or has cracks along the burner seams. If so, replace the burner(s) immediately. It is unsafe to use. Your local propane co can usually order the parts you need and some will even do the work, if you are uncomfortable doing it yourself. Bring with you the Make, Model and Serial number of the grill, so they can order the correct parts for your specific grill. Also specify whether it's natural gas or propane.

5) If none of these resolve the issues you are having, it is also possible you have a faulty or defective regulator, which may mean replacement. If the pressure still seems too low and none of the above has helped, and you have a silver/gray regulator; many have an adjustment screw on the top center of the diaphragm. Remove the outer cap and turn the inside screw clockwise in 1/4 turns to increase the pressure until the desired flame size is accomplished. Flames should be as blue as possible, but will burn orange if there is food or drippings on it. Yellow flames are not good, and will soot up everything and not cook as hot as blue flames do. Yellow flames could mean you do not have the right air shutter adjustment, clogged burners, or possibly defective burners, as mentioned above in #4.

6) Also make sure you have the hose connection tightened snugly to the propane tank valve to ensure the inner valve seat is fully depressed allowing gas to exit fully without any restriction. The black plastic female fitting should be hand tightened only. Older versions that use a left-hand male brass POL valve, requires a 7/8 open end wrench or adjustable wrench to tighten.

Hope this helps! Good luck in your trouble shooting! Douglas

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1 Answer

can get burners to light but there is no presser.cleaned and blew out all parts, replaced regulator with no luck. what should i try next


Try turning off the tank, disconnecting it, then reconnecting it. Then very slowly turn the gas tank back on. Also make sure your tank isn't almost empty! The empty weight of your tank is stamped on the collar as T.W. (tare weight). 1 gal of propane weighs 4.25 lbs. Put it on a bathroom scale and see if it weighs less than the tare weight + 4.25 lbs. Let me know if that solves it. If not, we'll dig deeper. Douglas

Jul 13, 2010 | Weber Grilling

1 Answer

charmglow propane patio heater class iiia2 25000 to 40000 btu;s pilot won't light


Hello,
Ok, let's get the easy to check things out of the way first.

1) Is the tank empty? Take it out and weigh it on a bathroom scale. Most empty tanks weigh approx 18 lbs. The TW (tare weight) of your cylinder is stamped on the collar. If it weighs within a few lbs of your tare weight, then you simply need to refill it. Propane weighs 4.25 lbs/gal, so it would weigh approx 22 lbs with 1 gal of gas left.

2) Did you turn the tank valve on too fast? Close the tank valve, disconnect it and reconnect it. Then very slowly turn the tank valve back on. Try lighting the pilot and see if that helped. If not, try #3.

3) Your pilot orifice is dirty or has a spider web. Grab a can of compressed air (like you use to clean computer keyboards) and blow out the dust or web from the pilot assembly, which is where you light the pilot flame. Try lighting it and see if that solves it.

One of these 3 tricks should fix it. Douglas

Jun 09, 2010 | Grilling

1 Answer

i have a charbroil commercial gas grill that won't ignite. I have a full tank of propane.....


Hello, here is my check list for your most common gas grill lighting problems:

1) Check your tank. Is it empty or nearly empty? The tare weight (T.W.) of your cylinder is stamped on the collar. This is the weight of your empty cylinder, usually around 18 lbs. Weigh it on your bathroom scale2_bing.gif. Propane weighs 4.25 lbs/gal. If it weighs around 20 lbs or less - Refill it. If not, go to #2.

2) Make sure you didn't turn the gas tank valve on too fast. Some gas hoses have a built-in excess flow valve that stops the flow of gas to a trickle if opened too fast. Close the tank valve, disconnect it and reconnect it. Turn the tank valve back on very slowly and then try lighting it again. Make sure all your grill gas knobs are turned to off when you turn on the tank valve and that you only light 1 burner at a time. If it doesn't help, go to #3.

3) Is the igniter sparking? Some are battery2_bing.gif powered-check the battery or replace it. If you have a standard push button piezzo igniter or a rotary style2_bing.gif igniter, check for spark. Can you hear or see the spark? It's hard to see the spark in bright daylight. It's easier to view the spark at dusk or dawn. It should spark an "arc" at the burner. If not, adjust it if necessary. The igniter wire may have a short, causing the spark to arc somewhere else along the wire and not at the burner. Replace igniter wire. It's also possible the igniter tip where it sparks has a cracked or broken porcelain portion of the igniter, causing the spark to not arc at the tip where it's supposed to. Replace the igniter piece. If not, go to #4.

4) You may have a rusted, clogged or damaged burner or venturi tube. With a flashlight, check for spider webs, wasp nests or dirt (mud) dauber nests in the opening of the venturi tube where it connects at each gas valve orifice. Clean it out manually or blow it out with air compressor. Make sure the air adjustment opening (on the end of the burner's venturi tube) has not been changed. If it's closed too much, it will be difficult to light and cause lazy yellow flames. If it's not clogged, the burner may just be old and rusted and the burner holes are not allowing very much gas through anymore. It's also possible the burner has rusted so bad, the burner holes have been enlarged, it is falling apart or has cracks along the burner seams. If so, replace the burner(s) immediately. It is unsafe to use. Your local propane co can usually order the parts you need and some will even do the work, if you are uncomfortable doing it yourself. Bring with you the Make, Model and Serial number of the grill, so they can order the correct parts for your specific grill. Also specify whether it's natural gas2_bing.gif or propane.

5) If none of these resolve the issues you are having, it is also possible you have a faulty or defective regulator, which may mean replacement. If the pressure still seems too low and none of the above has helped, and you have a silver/gray regulator; many have an adjustment screw on the top center of the diaphragm. Remove the outer cap and turn the inside screw clockwise in 1/4 turns to increase the pressure until the desired flame size is accomplished. Flames should be as blue as possible, but will burn orange if there is food or drippings on it. Yellow flames are not good, and will soot up everything and not cook as hot as blue flames do. Yellow flames could mean you do not have the right air shutter adjustment, clogged burners, or possibly defective burners, as mentioned above in #4.

6) Also make sure you have the hose connection tightened snugly to the propane tank valve to ensure the inner valve seat is fully depressed allowing gas to exit fully without any restriction. The black plastic female fitting should be hand tightened only. Older versions that use a left-hand male brass POL valve, requires a 7/8 open end wrench or adjustable wrench to tighten.

Hope this helps! Good luck in your trouble shooting! Douglas

Jun 08, 2010 | Char-Broil CharBroil Master Flame Gas...

1 Answer

flame will not run high, just spotty and then goes out.


Ok, here is a check list for your most common gas grill lighting problems: skip #1 is you just filled it.

1) Check your tank. Is it empty or nearly empty? The tare weight (T.W.) of your cylinder is stamped on the collar. This is the weight of your empty cylinder, usually around 18 lbs. Weigh it on your bathroom scale2_bing.gif. Propane weighs 4.25 lbs/gal. If it weighs around 20 lbs or less - Refill it. If not, go to #2.

2) Make sure you didn't turn the gas tank valve on too fast. Some gas hoses have a built-in excess flow valve that stops the flow of gas to a trickle if opened too fast. Close the tank valve and let sit for a few minutes. Or just disconnect it and reconnect it. Turn the tank valve very slowly and then try lighting it again. If it doesn't help, go to #3.

3) Is the igniter sparking? Some are battery2_bing.gif powered-check the battery or replace it. If you have a standard push button piezzo igniter or a rotary style2_bing.gif igniter, check for spark. Can you hear or see the spark? It's hard to see the spark in bright daylight. It's easier to view the spark at dusk or dawn. It should spark an "arc" at the burner. If not, adjust it if necessary. The igniter wire may have a short, causing the spark to arc somewhere else along the wire and not at the burner. Replace igniter wire. It's also possible the igniter tip where it sparks has a cracked or broken porcelain portion of the igniter, causing the spark to not arc at the tip where it's supposed to. Replace the igniter piece. If not, go to #4.

4) You may have a rusted, clogged or damaged burner or venturi tube. With a flashlight, check for spider webs, wasp nests or dirt (mud) dauber nests in the opening of the venturi tube where it connects at each gas valve orifice. Clean it out manually or blow it out with air compressor. Make sure the air adjustment opening (on the end of the burner's venturi tube) has not been changed. If it's closed too much, it will be difficult to light and cause lazy yellow flames. If it's not clogged, the burner may just be old and rusted and the burner holes are not allowing very much gas through anymore. It's also possible the burner has rusted so bad, the burner holes have been enlarged, it is falling apart or has cracks along the burner seams. If so, replace the burner(s) immediately. It is unsafe to use. Your local propane co can usually order the parts you need and some will even do the work, if you are uncomfortable doing it yourself. Bring with you the Make, Model and Serial number of the grill, so they can order the correct parts for your specific grill. Also specify whether it's natural gas2_bing.gif or propane.

5) If none of these resolve the issues you are having, it is also possible you have a faulty or defective regulator, which may mean replacement. If the pressure still seems too low and none of the above has helped, and you have a silver/gray regulator; many have an adjustment screw on the top center of the diaphragm. Remove the outer cap and turn the inside screw clockwise in 1/4 turns to increase the pressure until the desired flame size is accomplished. Flames should be as blue as possible, but will burn orange if there is food or drippings on it. Yellow flames are not good, and will soot up everything and not cook as hot as blue flames do. Yellow flames could mean you do not have the right air shutter adjustment, clogged burners, or possibly defective burners, as mentioned above in #4.

6) Also make sure you have the hose connection tightened snugly to the propane tank valve to ensure the inner valve seat is fully depressed allowing gas to exit fully without any restriction. The black plastic female fitting should be hand tightened only. Older versions that use a left-hand male brass POL valve, requires a 7/8 open end wrench or adjustable wrench to tighten.

Hope this helps! Good luck in your trouble shooting! Douglas

May 20, 2010 | Weber Baby Q Grill

1 Answer

My grill will not ignite. I tried both ways. What could be wrong?i hear the gas but it wont start


Ok, here is a check list for you of the most common lighting problems:

1) Check your tank. Is it empty or nearly empty? The tare weight (T.W.) of your cylinder is stamped on the collar. That is the weight of your empty cylinder, usually around 18 lbs. Weigh it on your bathroom scale. Propane weighs 4.25 lbs/gal. If it weighs around 20 lbs or less - Refill it. If not, go to #2.

2) Make sure you didn't turn the gas on too fast. Some gas hoses have a built-in excess flow valve that stops the flow of gas to a trickle if opened too fast. Close the tank valve and let sit for a minute. Turn the tank valve slowly and then try lighting it again. If it doesn't, go to #3.

3) Is the igniter sparking? Some are battery powered-check the battery or replace it. If you have a standard push button piezzo igniter or a rotary style igniter, check for spark. Can you hear or see the spark? It's hard to see the spark in bright daylight. It's easier to view the spark at dusk or dawn. It should spark an "arc" at the burner. If not, adjust it if necessary. The igniter wire may have a short, causing the spark to arc somewhere else along the wire and not at the burner. Replace igniter wire. It's also possible the igniter tip where it sparks has a cracked or broken porcelain portion of the igniter, causing the spark to not arc at the tip where it's supposed to. Replace the igniter piece. If not, go to #4.

4) You may have a rusted, clogged or damaged burner or venturi tube. With a flashlight, check for spider webs, wasp nests or dirt (mud) dauber nests in the opening of the venturi tube where it connects at each gas valve orifice. Clean it out manually or blow it out with air compressor. Make sure the air adjustment opening has not been changed. If it's closed too much, it will be difficult to light and cause lazy yellow flames. If it's not clogged, the burner may just be old and rusted and the holes are not allowing much gas thru anymore. It's also possible the burner has rusted so bad, it has too large of holes, falling apart or cracks along the seams. If so, replace burners immediately. It is unsafe to use. Your local propane co can usually order what you need and some will even do the work, if you are uncomfortable doing it.

Hope this helps! Good luck in your trouble shooting!

May 12, 2010 | Weber Genesis Silver A Grill

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