2004 Suzuki RM-Z 250 "gearbox shift fork" Questions

the shift lever itself could be loose causing the bike not to fully shift into gear. If the problem is not that simple then you will have to go inside the gearbox and see if the shifter forks are worn

...shift forks. The bent forks are trying to engage two speeds at once i.e., 2nd and 3rd at the same time. A broken circlip on a tranny shaft could also cause the dual engagement. If the starter is ...

gearbox. But when trying to shift from 4th to 5th there is no gear it just feels like I've hit the top end. The 5th won't engage. I have a spare engine with transmission but i'd like to get an idea of

...a case of remove engine, split motor in half and have a look. For a look at the gearbox itself, go to http://www.boltonmotorcycles.com/find/unit/8488 and select 'Transmission' and 'Shift

...gearbox get totally torn down just to get to the shift forks. This is a very expensive repair, guessing $2100 or so at the dealers. Bummer. Contact a few dealers to cofirm my view of the problem and ...

...gearbox to get to the crankshaft, gears and shift forks. You will need an impact driver, flywheel puller, case splitter, torque wrench and factory service manual, plus the normal screwdriver, pliers, ...

...gearbox are tied to bent shift forks. A bent shift fork usually makes the shift lever extremely hard to shift. If your shift lever feels okay but doesn't shift into another gear, my guess would be a ...

...Shift. Can You Help Me With This Problem. Start by changing the gearbox oil and the filter. Ride for 50 miles or so then change the oil again but w/o a new filter this time. Doing this will flush the ...

...gearbox Remove the quick shifter and see if the shifting problem is still there. If so, you have a bent shift fork. Yes, the entire engine comes out and then the bottom case half is removed to gain ...

...gearbox dont hav 5 gear on my 2006 r1 grinding noises only in 5th? You have a bent shift fork. The engine comes out and the bottom case gets removed. This exposes the gears and below the gears, the ...