Question about 2003 kawasaki KX 250

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How to take pin holding rear brake pads on kx 250 2001

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There should be a allen key plug to take out of the caliper then once this is out there will be another allen key head behind the plug to undo (this is the pin) just undo, take out and the pads should be able to be removed.
Pay close attention to the direction pads come out and any spacers between the pads and brake piston as you want them all back in exactly the same with the new pads they stop the pads from rattling around when riding
good luck regards Jamie

Posted on May 28, 2011

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How to replace rear pads on a 2008 Chrysler Pacifica


Pacifica 2006-2008
Brake Calipers

Print I hope this helps,Good luck


Removal & Installation


NOTE Using a brake pedal holding tool, depress the brake pedal past its first inch of travel and hold it in this position. This will isolate the master cylinder from the hydraulic brake system and will not allow brake fluid to drain out of the reservoir while the brake lines are open.

  1. Before servicing the vehicle, refer to the Precautions section.
  2. Remove or disconnect the following:

    Negative battery cable Rear wheels Banjo bolt retaining the brake hose to the caliper. Be sure to plug the end of the brake hose or cover it with a plastic bag to prevent contamination from entering the hydraulic system. Caliper guide pin bolts Caliper assembly from the brake adapter by rotating the bottom of the caliper away from the rotor, then lift the caliper with the pads away from the adapter abutment Brake pads by pushing (outboard) or pulling (inboard) from the caliper fingers and piston

    0996b43f80204c0d.jpg enlarge_icon.gifenlarge_tooltip.gif

    Fig. Brake hose banjo fitting (1), caliper guide pin bolt (2), caliper adapter (3), caliper (4), copper seal washers (5) and banjo bolt (6)


To install:
  1. Completely compress the caliper piston
  2. Install or connect the following:
    NOTE The outboard pads are side oriented, make sure the spring clip is installed so it is positioned downwards when the caliper is installed.


    Inboard pad clip against the piston cavity and press the pad until the clip is seated making sure the pad backing plate is flush against the piston


    Outboard pad making sure the locating pins are positioned against the ramps. Slide the pad onto the caliper and ensure the locating pins are squarely seated into the holes on the caliper and the pad is flush against the caliper fingers.
  3. Make sure the abutment shims are in place on both slide abutments.
  4. Retract the caliper guide pins to clear the caliper adapter bosses.

    Brake caliper. Staring with the upper end, position the caliper and shoes over the rotor and align the outboard pad upper edge with the caliper slide abutment. Rotate the lower end of the caliper into position Caliper guide pin bolts and tighten to 200 inch lbs. (23 Nm) Banjo bolt with new washers on each side of the hose fitting and tighten to 35 ft. lbs. (47 Nm) Wheels Negative battery cable
  5. Bleed the brake system and road test the vehicle

Jul 25, 2012 | 2008 Chrysler Pacifica

1 Answer

2003 Suzuki VL 1500 Intruder LC REAR DISC RATTLE,HOW DO I REPLACE IT?


Hello Dale, this is an easy job on your bike. Use a flat head screw driver and remove the brake pad cover...it will pop off.
Remove the hairpin type clips off of the ends of the brake pad pins.... Use pliers & pull the brake pad pins out from the front of the rear brake caliper....Clean the rear brake caliper's piston with brake cleaner. Use a rag and wipe it clean...Reinsert the old brake pads into the caliper. Place a pry bar between the brake pads, then push the inner piston into the caliper body, this will allow room to install new pads.... Remove the old brake pads...Coat the brake pad pins and the new brake pads metal back plates with high-temperature grease.

Slip the new brake pads into the rear brake caliper, then push the brake pad pins halfway into the caliper. Slip the spring clips into place between the brake pads and the brake pad pins. Push the brake pad pins completely through the rear brake caliper. Push the hairpin clips back into the brake pad pin tips. Snap the brake pad cover onto the top of the rear brake caliper....

Pump the rear brake pedal until the pedal feels firm, indicating that the brake pads have closed around the brake rotor...No bleeding will be needed because the system was never opened - That's all there is to it...i hope this information is helpful & good luck with your bike.


11_23_2011_12_23_40_am.jpg

Nov 22, 2011 | 2003 Suzuki VL 1500 Intruder LC

2 Answers

How to change brake pad and check rotors


Brake Pads Removal & Installation Front for_car_toy_cam_02-04_sst_frt_dsc_asm.gif

To Remove:
  1. Drain brake fluid to ½ full level in reservoir.
  2. Remove the front wheels. toy_car_cam_frontbrakepads.gif

  3. Remove the front brake caliper assembly.
  4. Remove the 2 anti-squeal shims from each of the 2 brake pads.
  5. Remove the wear indicator from each of the 2 brake pads.
To Install:
NOTE: When replacing worn pads, the anti-squeal shims must be replaced together with the pads.
toy_car_cam_frontbrakepads.gif

  1. Using a large C clamp or equivalent press piston into the caliper.
  2. Apply disc brake grease to the inside of each anti-squeal shim.
  3. Install the anti-squeal shims on each pad.
  4. Install the pad wear indicator clip to the pads.
  5. Install the pads with the pad wear indicator plate facing upward.
  6. Install the brake caliper with the 2 mounting bolts. Torque the bolts 25 ft-lb (34 Nm).
  7. Install the front wheels.
  8. Fill the master cylinder with new clean brake fluid.
  9. Pump the brake pedal several times to seat the brake pads.
Rear TMC made rear brake components toy_car_cam_tmcrearbrakes.gif

TMMK made rear brake components toy_car_cam_tmmkrearbrakes.gif

To Remove:
  1. Drain the brake fluid to ½ full level in reservoir.
  2. Remove the rear wheels.
  3. Remove the caliper slide pins.
  4. Remove the caliper slide pin bushings (TMMK made) (Kentucky).
  5. Remove the rear brake calipers.
  6. Remove the 2 brake pads with the anti-squeal shims.
  7. Remove the anti-squeal shims and pad wear indicators from brake pads.
To Install:
  1. Using a large C clamp or equivalent press the piston into the caliper.
  2. Coat both sides of the outer anti-squeal shim with pad grease.
  3. Install anti-squeal shims to each pad.
  4. Install wear indicators on the 2 brake pads.
  5. Install the caliper slide pin bushings (TMMK made) (Kentucky).
  6. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 34 ft-lb (47 Nm)
  7. Fill the master cylinder with new clean brake fluid.
  8. Pump the brake pedal several times to seat the brake pads.
  9. Install the rear wheels.
prev.gif next.gif Brake Rotor Removal & Installation Front To Remove:
  1. Remove the front wheels.
  2. Remove the front brake caliper assembly.
  3. Remove the front brake pads.
  4. Remove the 2 bolts and caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the front wheel disc.
To Install:
  1. Align the match marks and install the front disc.
  2. Install the brake caliper mounting bracket. Torque the bolts 79 ft-lb (107 Nm).
  3. Install the brake caliper. Torque the bolts 25 ft-lb (34 Nm).
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the front wheel.
Rear To Remove:
  1. Remove the rear wheels.
  2. Remove the brake caliper assembly.
  3. Remove the brake pads.
  4. Remove the 2 bolts and the caliper mounting bracket.
  5. Place match marks on the disc and axle hub.
  6. Remove the rear disc.
To Install:
  1. Align the match marks and install the rear disc.
  2. Install the rear brake caliper mounting bracket. Torque the bracket bolts as follows:
    • TMC made (Japan): Torque the bracket bolt 46 ft-lb (61.8 Nm)
    • TMMK made (Kentucky): Torque the bracket bolt 34 ft-lb (47 Nm)
  3. Install the rear brake caliper with the slide pins. Torque the slide pins as follows:
    • TMC made (Japan): Torque the caliper slide pin 25 ft-lb (34.3 Nm)
    • TMMK made (Kentucky): Torque the caliper slide pin 32 ft-lb (43 Nm)
  4. Install new gaskets and connect the brake hose to the caliper with the banjo fitting bolt. Torque the fitting bolt 22 ft-lb (29.4 Nm).
  5. Fill the reservoir with brake fluid.
  6. Bleed the brake system.
  7. Install the rear wheel
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Jan 25, 2011 | 2007 Toyota Camry

1 Answer

Hello, I'm changing rear break pads on my softail


I'm going to attach a photo to this solution. The bolts you are taking out hold the caliper together. You don't want to take these out to simply replace the pads. If you're rebuilding the caliper, you'll have to split the caliper to get the pistons out. But, just to replace the pads. You'll see two pins (#35 on the pic) that run across the between the two halves of the caliper. These pins hold the pads into the caliper.

First you must use a large screwdriver to pry the old pads apart. You must get the pistons seated fully down into the caliper. Once you get the pistons seated, drive these pins out to the rear of the caliper. Lift the pads out and drop the new pads in with the fiber side towards the rotor. Do not put the pads in with metal to metal. Don't laugh, i've seen it done before. Then install on pin, install the spring plate that holds the pins in and the brake pads tight, and finally the last pin.

Since you broke the torque on the bolts that hold the caliper together, make sure they are tight. You may have to bleed the brakes as well. Make sure you have a full firm brake pedal and test the brakes to make sure they work before riding the bike.


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Nov 08, 2010 | 2000 Harley Davidson FXSTS Springer...

1 Answer

Vibration in rear of vehicle when braks are applied


I believe that the rear discs are warped or the tires are out of round when braking. More likely, the discs. --- The following are the instructions for replacing the front and rear pads for the front/back rotors. 1999-01 Grand Cherokee Front
  1. Drain 2?3 of the brake fluid from the front reservoir. Use the bleeder screw at the front outlet port to drain the fluid. If equipped with anti-lock brakes, relieve the system pressure.
  2. Raise and safely support the vehicle.
  3. Remove the wheels.
  4. Insert a small prybar through the caliper opening and pry the caliper (using the outboard brake pad) to bottom the pistons in the caliper bore. NOTE: This will back the brake pads off of the rotor surface to facilitate the removal and installation of the caliper assembly.
  5. Pry the caliper support spring out of the caliper.
  6. Remove both caliper slide pin bushing caps and slide pins.
  7. Lift the caliper from the anchor.
  8. Using a piece of mechanics wire, support the caliper so there is not tension on the brake hose.
  9. Remove the brake pads from the caliper. Fig. 2: Installing the inward brake pad on the front caliper pistons - 1999-01 Grand Cherokee 93026g92.gif
    To install:
  10. Position the brake pads onto the caliper.
  11. Position the caliper into place on the anchor.
  12. Coat the caliper slide pins with silicone grease and torque them to 21-30 ft. lbs. (29-41 Nm). Install the slide pin bushing caps.
  13. Install the caliper support spring in the top of the caliper under the anchor; then, install the other end into the lower caliper hole. NOTE: Hold the spring in the caliper hole with your thumb while prying the spring end out and under the anchor.
  14. Fill the master cylinder with fluid and bleed the brake system.
  15. Before driving the vehicle, pump the brakes several times to seat the pads.
  16. Install the wheels.
Rear
  1. Drain 2?3 of the brake fluid from the front reservoir. Use the bleeder screw at the front outlet port to drain the fluid. If equipped with anti-lock brakes, relieve the system pressure.
  2. Raise and safely support the vehicle.
  3. Remove the wheels.
  4. Insert a small prybar through the caliper opening and pry the caliper (using the outboard brake pad) to bottom the piston in the caliper bore. NOTE: This will back the brake pads off of the rotor surface to facilitate the removal and installation of the caliper assembly.
  5. Pry the caliper support spring out of the caliper.
  6. Remove both caliper slide pin bushing caps and slide pins.
  7. Lift the caliper from the anchor.
  8. Using a piece of mechanics wire, support the caliper so there is not tension on the brake hose.
  9. Remove the brake pads from the caliper. Fig. 3: Installing the inward brake pad on the rear caliper piston - 1999-01 Grand Cherokee 93026g95.gif
    To install:
  10. Position the brake pads onto the caliper.
  11. Position the caliper into place on the anchor.
  12. Coat the caliper slide pins with silicone grease and torque them to 21-30 ft. lbs. (29-41 Nm). Install the slide pin bushing caps.
  13. Install the caliper support spring in the top of the caliper under the anchor; then, install the other end into the lower caliper hole. NOTE: Hold the spring in the caliper hole with your thumb while prying the spring end out and under the anchor.
  14. Fill the master cylinder with fluid and bleed the brake system.
  15. Before driving the vehicle, pump the brakes several times to seat the pads.
  16. Install the wheels.

Sep 30, 2010 | 2000 Jeep Grand Cherokee

1 Answer

Is their a bolt thats hold the brakes pads on.rear brakes


Depends on the year and model. Most pads have pins that retain them in, but allow them to travel to brake as normal. 2 bolts hold the calipers to the car.

Sep 26, 2010 | Mercedes-Benz C230 Cars & Trucks

1 Answer

Will I need a caliper reset tool kit to change the brakes on my 2007 toyota sienna or will a standard c-clamp do the job? And since it is an ABS system, I assume that brakes must be bled, correct?


Brake Pads Removal & Installation Front To Remove:
  1. Remove the front wheels. Front brake caliper (exploded view) toyota-09-00-5838.gif

  2. Loosen the caliper bleeder.
  3. Hold the slide pin; remove the 2 mounting bolts and remove the brake caliper from the support.
  4. Support the caliper.
  5. Open the brake bleeder. Press the caliper piston into the bore.
  6. Close the bleeder after the piston has reached the bottom of the caliper bore.
  7. Remove the brake pads, support plates, wear indicators and anti squeal shims.
  8. Remove the slide pins and bushings from the caliper support.
To Install:
  1. Lubricate the slide pins and bushings with brake grease.
  2. Install the bushing on the slide pin.
  3. Install the slide pin on the caliper support.
  4. Install the brake pad support plates on the caliper supports.
  5. Lubricate the anti squeal shims with brake grease.
  6. Install the anti squeal shims on the brake pads.
  7. Install the pad wear indicator facing upward and install the pads on the caliper support.
  8. Install the caliper on the support.
  9. Install the 2 mounting bolts, hold the slide pins and tighten 25 ft-lb (34 Nm).
  10. Fill the reservoir and bleed the brakes.
  11. Install the front wheels.
Rear To Remove:
  1. Remove the rear wheels.
  2. Loosen the caliper bleeder. Rear brake caliper (exploded view) toyota-09-00-5842.gif

  3. Hold the slide pin; remove the 2 mounting bolts and rear brake caliper assembly from the support.
  4. Support the caliper.
  5. Open the brake bleeder. Press the caliper piston into the bore.
  6. Close the bleeder after the piston has reached the bottom of the caliper bore.
  7. Remove the brake pads, support plates, and anti squeal shims.
  8. Remove the slide pins from the caliper support.
To Install:
  1. Lubricate the slide pins with brake grease.
  2. Install the slide pin on the caliper support.
  3. Install the brake pad support plates on the caliper supports.
  4. Lubricate the anti squeal shims with brake grease.
  5. Install the anti squeal shims on the brake pads.
  6. Install the rear pads on the caliper support.
  7. Install the rear caliper on the support.
  8. Install the 2 mounting bolts, hold the slide pins and tighten 25 ft-lb (34 Nm).
  9. Fill the reservoir and bleed the brakes.
  10. Install the front wheels.
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Sep 18, 2010 | 2007 Toyota Sienna

1 Answer

Do you have to take off rear wheel to do the rear brakes if not how do you do it??


hi,if you are only replacing the pads then there is no need to take the wheel off,simply undo the two bolts holding the caliper to the carrier,remove the caliper from the disc,push the brake pads back (with a screwdriver or something similar),flip the caliper over,remove the plastic cover(if fitted),remove the"r"clips that hold the brake pins in(some models have external bolts and cut plates or tabs but they all do the same job of holding the brake pins in),once you have the clips out,the pins will slide out and the pads will be able to be removed,replace the pads and reassemble opposite to removal,easy job should take about 20 mins from start to finish.dont forget ,once you have the caliper back on to pump the brake lever a few times untill the pads seat against the disc and you have full brake pressure again..hope this helps...cheers

Apr 01, 2010 | 1999 Suzuki GSX-R 750 X

1 Answer

Rear brakes


NEED A 17MM SOCKET TO REMOVE THE REAR TIRES, THEN THERE IS A PIN THAT HOLD THE TOP OF THE PADS IN. YOU MUST REMOVE THAT PIN WITH A TYPE OF PUNCH AND USE A HAMMER . PUNCH IT OUT THEN REMOVE ONE PAD, PUSH THE PISTON IN THEN THE OTHER PAD. PUT THE PIN BACK IN PLACE, DO THE SAME TO THE OTHER SIDE

Mar 24, 2009 | 2003 Mercedes-Benz C-Class

1 Answer

REAR BRAKE PAD REPALCEMENT


Hello, When you are looking at the caliper, you should see two pins holding the pads in. Look for the holes or the ends of the pins and drive them toward the inside of the caliper until they come out. Then take a large screwdriver or large channel locks and pry the pads away from the rotor. Now you should be able to take the pads out. When installing the new pads, you will have to put the pins back from the back side until they are flush with the caliper. When finished, make sure you pump the brake pedal until it comes up to the normal level before trying to move the car.
I hope this helps.
CYA Gator241

Aug 22, 2008 | 2005 Mercedes-Benz Mercedes Benz E320 Cdi

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