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Fork oil level on 2002 ktm 200 - MXC 200 KTM Motorcycles

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6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

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Posted on Jan 02, 2017

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  • 2336 Answers

SOURCE: level of oil in front forks

not sure about newer models but the old models take 280 ml in each fork

Posted on Nov 10, 2008

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robotek
  • 1512 Answers

SOURCE: Front fork oil capacity

Hi Lukepentcof.

its 350cc or 11.8 ounces in the Clyma book, but that's for a 1986 onwards model. you can vary the amount you use to suit your style of riding anyways. I doubt it would be that far from the mark.

regards
robotek

Posted on Dec 08, 2008

  • 7 Answers

SOURCE: how to fill the front suspension on a ktm exc 2001

If you get the sevice manual or contact a dealer to get the correct oil amount for your bike, they need to know the model and year, you have to have the forks off the bike. take the fork caps off, take the springs out compress the upper fork tube all the way and add the specified oil. if they also give you the measured amount from the top that's the best way to get both fork oil levels exact. there is a special tool that you set the oil level in millimeters and it sucks out the oil to the right level, but before you do that step after adding the oil always pull and push on the cartage rod several times to remove air from the cartage tube. you will hear the air coming out and you will feel the changes in the cartage rod as the cartage tube fills up with oil and the air is removed.
something i'm confussed on though is if you replaced a seal you would have had to brake down the fork to replace it. you would have poored the oil into a container, cleaned all the internal parts,and used a fork seal driver to install the new seal. part of your question asks where do i put the oil in? thats in the open end of the fork after you have taken off the fork cap. It sounds to me like you only replaced the dust seal on one fork. that is not going to fix your leaking fork. you need to replace the oil seal thats pressed inside of the top fork tube.

Posted on Dec 26, 2008

  • 74 Answers

SOURCE: Fork oil level: 2006 KDX 200

This all depends on what size forks you have, but a good rule of thumb is 120ml. After that then what you want to do is to ride the bike and make adjustments to your front end until your liking.

Posted on Jan 16, 2009

  • 10 Answers

SOURCE: Service manaul

Try this site I came across

http://sites.google.com/site/motorcyclemanualstore/

Posted on Aug 09, 2009

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the SX forks really should be taken to a suspension tech to get the inner chamber properly bleed out.
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https://youtu.be/kUzEuHYjodo

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1 Answer

There is 55mm of sage in the forks, way to much for my liking the bikes only done 3600kms, can you use spacers in the forks or do you have to by new springs. thanks


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How much fork oil in a 2002 KTM 400 SX


White power allow a 110mm air gap with springs out and fork compressed as a general guide ,adjust from there according to prefrance . Thats probably,from memory about 600ml or so.If you overfill the leg ,cut the tip off the fork oil bottle , mark out on a clear piece of fuel hose 110 mm from one end of hose with a permanent marker, attach other end to the tip of the now empty fork oil bottle nipple, squeeze bottle,insert hose down to 110mm mark,take hand pressure off bottle and WWHHAAALLLAAA!!!!!!!!. Magically the excess oil is sucked back up into bottle.....Don't you just love the forces of nature. : ] ride on DB ......Hope this gets you out of trouble ....Flabbycat

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2 Answers

How to fill the front suspension on a ktm exc 2001


If you get the sevice manual or contact a dealer to get the correct oil amount for your bike, they need to know the model and year, you have to have the forks off the bike. take the fork caps off, take the springs out compress the upper fork tube all the way and add the specified oil. if they also give you the measured amount from the top that's the best way to get both fork oil levels exact. there is a special tool that you set the oil level in millimeters and it sucks out the oil to the right level, but before you do that step after adding the oil always pull and push on the cartage rod several times to remove air from the cartage tube. you will hear the air coming out and you will feel the changes in the cartage rod as the cartage tube fills up with oil and the air is removed.
something i'm confussed on though is if you replaced a seal you would have had to brake down the fork to replace it. you would have poored the oil into a container, cleaned all the internal parts,and used a fork seal driver to install the new seal. part of your question asks where do i put the oil in? thats in the open end of the fork after you have taken off the fork cap. It sounds to me like you only replaced the dust seal on one fork. that is not going to fix your leaking fork. you need to replace the oil seal thats pressed inside of the top fork tube.

Dec 01, 2008 | 2008 KTM 200 EXC

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