Question about Harley Davidson FLSTF - FLSTFI Fat Boy Motorcycles

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I am changing the transfer case oil on my 02 fatboy for the first time and do not have the manual. 1) Where is the drain plug? 2) Do you refill through the derby cover? 3) The screws that hold the derby cover on won't tighten up-do they need some type of caulking? Thank you!!

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The case you're changing the oil in is called the primary drive case or "primary" for short. Yes, it does the same thing as a transfer case but in the future you may confuse someone using that terminology.

The drain is a small pipe plug that uses a Torx bit to remove. It's on the underside of the primary cover back directly below the derby cover. You do fill the case through the derby cover opening. With the bike standing straight up, fill the primary with oil until it comes just up to the bottom of the clutch basket, the shiny aluminum drum that holds the clutch plates. It holds about a quart of oil. Do not overfill or the clutch will drag causing you to be unable to find neutral with the engine running.

You say the bolts won't tighten up on the derby cover. Your model should have the five bolt cover and the screws screw into the tapped primary cover. If the threads are stripped out in the primary cover, you can have it repaired by a competent machinist by having them install threaded inserts in the original holes called Timeserts or Keenserts. If the screws will tighten but the cover still leaks, the bolt holes in the cover may be pulled through and standing high on the backside. This will not allowing the cover to seat against the full gasket. In this case, the purchase of a new derby cover would fix the problem.

Good Luck
Steve

Posted on May 20, 2011

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3 Answers

Where do i find my transfer case and what fluid does it use


1. Be sure to run your car (in 4WD) for about 5-10 minutes or so to warm the oil up and be sure to park on a level ground.First we need to gather our materials. This is what I used for my oil change:Initial expenses
  • Oil Catcher - $10 at Pep Boys
  • Fluid Pump - $5 at Pep Boys
  • 24mm wrench or ratchet (assumed ownership)
  • 12mm? and 14mm? sockets to remove skidplate
Transfer Case Change Expenses
  • 3 Qt 75W90 Gear Oil - $21
  • (I used Redline from myoilshop.com)
tcase1-nggid03733-ngg0dyn-320x240x100-00f0w010c010r110f110r010t010.jpg 2. Locate the Transfer Case.
Remove the Fill Hole plug first, then place your oil catcher in position, and remove the drain hole plug.
While the oil drains, clean off the drain plug.
tcase2-nggid03734-ngg0dyn-320x240x100-00f0w010c010r110f110r010t010.jpg
3. When finished draining, replace the drain plug, and proceed to pump the fluid into the fill hole.
I filled until the fluid overran, but you can check the fluid by sticking a pinky into the hold and checking the level.
Replace the fill hole plug, and done.
tcase3-nggid03735-ngg0dyn-320x240x100-00f0w010c010r110f110r010t010.jpg

Oct 10, 2014 | 2000 Mitsubishi Montero Sport

1 Answer

How many qts of oil do i need


Depends on your engine.

1980 JEEP CJ-7 2.5L 4-cyl Engine Code [B]
CAPACITIES
Engine, GM without filter..........2.4 quarts[1]
Wix Filter ........ 51040
Cooling System, Initial Fill..........8.0 quarts
Automatic Transmission, A904, 30RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, A999, 32RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, Total Fill
3 speed A999, 32RH..........8.4 quarts
3 speed A904, 30RH..........7.0 quarts
Manual Transmission, 4-SPD, SR-4..........3.0 pints
Manual Transmission, 4-SPD, T176..........3.6 pints
Differential, Front..........2.5 pints[3]
Differential, Rear..........4.9 pints
Transfer Case,..........4.0 pints

1. Add extra oil when replacing filter. After refill check oil level.
2. With engine automatic transmission operating temperature, shift through all gears.
Check fluid level in NEUTRAL and add fluid as needed.
3. 1984-1992 Models with command-Track, add 5 oz of 75W-90 GL-5 to shift motor housing opening.

TORQUES
Oil Drain Plug.....25 ft-lbs
Manual Transmission T176
Fill Plug.....15 ft-lbs
Drain Plug.....15 ft-lbs
Manual Transmission SR4
Fill Plug.....20 ft-lbs

1980 JEEP CJ-7 4.2L 6-cyl Engine Code [C]
CAPACITIES
Engine, without filter..........5.0 quarts[1]
Wix Filter..... 51522
Cooling System, Initial Fill..........11.0 quarts
Automatic Transmission, A904, 30RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, A999, 32RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, Total Fill
3 speed A999, 32RH..........8.4 quarts
3 speed A904, 30RH..........7.0 quarts
Manual Transmission, 4-SPD, SR-4..........3.0 pints
Manual Transmission, 4-SPD, T176..........3.6 pints
Differential, Front..........2.5 pints[3]
Differential, Rear..........4.9 pints
Transfer Case,..........4.0 pints

1. Add extra oil when replacing filter. After refill check oil level.
2. With engine automatic transmission operating temperature, shift through all gears.
Check fluid level in NEUTRAL and add fluid as needed.
3. 1984-1992 Models with command-Track, add 5 oz of 75W-90 GL-5 to shift motor housing opening.

TORQUES
Oil Drain Plug.....30 ft-lbs
Manual Transmission T176
Fill Plug.....15 ft-lbs
Drain Plug.....15 ft-lbs
Manual Transmission SR4
Fill Plug.....20 ft-lbs

1980 JEEP CJ-7 5.0L 8-cyl Engine Code [H]
CAPACITIES

Engine, without filter..........4.0 quarts[1]
Wix Filter..... 51258
Cooling System, Initial Fill..........13.0 quarts
Automatic Transmission, A999, 32RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, A904, 30RH Initial Fill..........4.0 quarts[2]
Automatic Transmission, Total Fill
3 speed A904, 30RH..........7.0 quarts
3 speed A999, 32RH..........8.4 quarts
Manual Transmission, 4-SPD, SR-4..........3.0 pints
Manual Transmission, 4-SPD, T176..........3.6 pints
Differential, Front..........2.5 pints[3]
Differential, Rear..........4.9 pints
Transfer Case,..........4.0 pints

1. Add extra oil when replacing filter. After refill check oil level.
2. With engine automatic transmission operating temperature, shift through all gears.
Check fluid level in NEUTRAL and add fluid as needed.
3. 1984-1992 Models with command-Track, add 5 oz of 75W-90 GL-5 to shift motor housing opening.

TORQUES
Manual Transmission T176
Fill Plug.....15 ft-lbs
Drain Plug.....15 ft-lbs
Manual Transmission SR4
Fill Plug.....20 ft-lbs

Oilman

Feb 02, 2013 | 1984 Jeep CJ7

1 Answer

1999 durango 4x4 front differrential some how blows fluid out the vent line & all over the place.


The symptoms you describe appears to be Water contamination of the Diff. casing.
Take the vehicle for a run to the Auto store, and purchase 4x 1quart bottles of either 85/140 Heavy Duty gear Oil, or 75/90 Synthetic, whichever is currently in the system.
Come home and drain the diff. and the drive hubs when the oil is HOT/ WARM, until it stops dripping. Inspect the drain plug for metal debris, and feel inside the diff, with the little finger.[ don't get it stuck]. If everything is ok, refit the plug, remove the level plug and refill, until the oil just trickles out, then refit the plug.
On the hubs, rotate the wheel until the Drain/Level plug is facing down to empty. To refill to the correct level, face the D/L plug hole upwards, fill1/2 pint of similar oil as the diff, into the fill hole, and rotate the wheel 90 degrees, if no oil runs out, add oil sparingly, and repeat the process until it does. The Fr. and Rr diffs would normally be oil changed at the same time, including the 4wd, Transfer box.
Check your User Manual for the Total amount of oil that you will require to complete the project.
This should cure your problem.
Regards, David

Nov 28, 2010 | 1999 Dodge Durango

1 Answer

What is the fluid capacity of the gear oil in a 1997 nissan 5 speed 2 wd truck


CAPACITIES
Engine, 2WDwithout filter..........3.5 quarts[1]
Engine, 4WDwithout filter..........4.0 quarts[1]
Cooling System, Initial Fill..........8.5 quarts
AMSOIL Antifreeze and Engine Coolant
Automatic Transmission, Total Fill..........7.4 quarts
Manual Transmission, 2WD..........4.2 pints
Manual Transmission, 4WD..........8.4 pints
Differential, 2WD Rear..........3.2 pints
Differential, 4WD Rear..........2.7 pints
Differential, Front..........2.7 pints
Transfer Case,..........4.6 pints

1. Add extra oil when replacing filter.
refill check oil level.

TORQUES
Oil Drain Plug.....22-29 ft-lbs
Transfer case
Fill Plug.....18-25 ft-lbs
Drain Plug.....18-25 ft-lbs
Manual Transmission
Fill Plug.....18-25 ft-lbs
Drain Plug.....18-25 ft-lbs

Oct 17, 2010 | 1997 Nissan Pickup

2 Answers

How often should I change the Transmission fluid, normal driving ? Thank you Gary


It's listed in your owner's manual. Schedule A is normal driving conditions.
SCHEDULE "A"
7,500 miles (12 000km) or at 6 months
- Change engine oil.
- Replace engine oil filter.

15,000 miles (24 000km) or at 12 months
- Change engine oil.
- Replace engine oil filter.

22,500 miles (36 000km) or at 18 months
- Change engine oil.
- Replace engine oil filter.
- Inspect front wheel bearings.
- Inspect brake linings.

30,000 miles (48 000km) or at 24 months
- Change engine oil.
- Replace engine oil filter.
- Replace engine air cleaner filter.
- Replace spark plugs.
- Drain and refill automatic transmission fluid and filter (4.7L).

37,500 miles (60 000km) or at 30 months
- Change engine oil.
- Replace engine oil filter.
- Drain and refill automatic transmission fluid and filter (5.2L/5.9L).
- Drain and refill transfer case fluid.

45,000 miles (72 000km) or at 36 months
- Change engine oil.
- Replace engine oil filter.
- Inspect front wheel bearings.
- Inspect brake linings.
- Flush and replace engine coolant at 36 months, regardless of mileage.

52,500 miles (84 000km) or at 42 months
- Change engine oil.
- Replace engine oil filter.
- Flush and replace engine coolant if not done at 46 months.

60,000 miles (96 000km) or at 48 months
- Change engine oil.
- Replace engine oil filter.
- Replace engine air cleaner filter.
- Replace ignition cables (5.2L/5.9L).
- Inspect PCV valve, replace as necessary.
- Replace spark plugs.
- Inspect auto tension drive belt and replace as necessary (5.2L/5.9L).
- Drain and refill automatic transmission fluid (4.7L).

67,500 miles (108 000km) or at 54 months
- Change engine oil.
- Replace engine oil filter.
- Inspect front wheel bearings.
- Inspect brake linings.

75,000 miles (120 000km) or at 60 months
- Change engine oil.
- Replace engine oil filter.
- Drain and refill automatic transmission fluid and filter (5.2L/5.9L).
- Drain and refill transfer case.
- Flush and replace engine coolant if it has been 30,000miles (48 000km) or 24 months since last change.
- Inspect auto tension drive belt and replace if required.

82,500 miles (132 000km) or at 66 months
- Change engine oil.
- Replace engine oil filter.
- Flush and replace engine coolant if it has been 30,000miles (48 000km) or 24 months since last change.

90,000 miles (144 000km) or at 72 months
- Change engine oil.
- Replace engine oil filter.
- Replace engine air cleaner filter.
- Replace spark plugs.
- Inspect front wheel bearings.
- Inspect brake linings.
- Inspect auto tension drive belt and replace as necessary.
- Drain and refill automatic transmission fluid (4.7L).

97,500 miles (156 000km) or at 78 months
- Change engine oil.
- Replace engine oil filter.

105,000 miles (168 000km) or at 84 months
- Change engine oil.
- Replace engine oil filter.
- Flush and replace engine coolant if it has been 30,000 miles (48 000km) or 24 months since last change.
- Inspect auto tension drive belt and replace if required.

112,500 miles (181 000km) or at 90 months
- Change engine oil.
- Replace engine oil filter.
- Drain and refill automatic transmission fluid and filter (5.2L/5.9L).
- Inspect front wheel bearings.
- Inspect brake linings.
- Flush and replace engine coolant if it has been 30,000 miles (48 000km) or 24 months since last change.

120,000 miles (192 000km) or at 96 months
- Change engine oil.
- Replace engine oil filter.
- Replace engine air cleaner filter.
- Replace ignition cables (5.2L/5.9L).
- Inspect PCV valve, replace as necessary.
- Replace spark plugs.
- Inspect auto tension drive belt and replace as necessary.
- Drain and refill automatic transmission fluid (4.7L).

Thanks for using FixYa -a 4 THUMBS rating is appreciated for answering your FREE question.

Sep 05, 2010 | 2001 Dodge Durango

1 Answer

What is the capacity of the transfer case and exactly what fluid do i use


GM Full-Size Trucks 1980-1987 Repair Guide

Transfer Case - FLUID RECOMMENDATIONS
The type of lubricant used in the transfer case varies with model year and type of transfer case. Refer to the list below for the type that applies to your truck.

1980
Conventional transfer cases require SAE 80W or SAE 80W-90 GL-5 gear lubricant.
Full time systems use SAE 10W-30 or 10W-40 engine oil.
1981
Conventional transfer cases require DEXRON®II transmission fluid.
1982-85
All transfer cases require DEXRON®II transmission fluid.
1986-87
All transfer cases except the K30/35 series require DEXRON®II transmission fluid.

For fluid recommendations for the K30/35 transfer cases refer to the owner's manual.
LEVEL CHECKS

fb6e8b4.jpg
Fig. Model 208 Transfer Case

Check the four wheel drive transfer case lubricant level every 4 months or 6,000 miles.
  1. With the truck parked on a level surface and the parking brake firmly applied, remove the filler plug from the rear of the transfer case (behind the transmission). Be careful not to take out the drain plug at the bottom.
  2. If lubricant trickles out, there is enough. If not, carefully insert a finger and check that the level is up to the edge of the hole, EXCEPT in full time four wheel drive cases should be 1 /2 in. below the hole.
Lubricant may be added, if necessary, with a funnel and tube, or a squeeze bulb.



DRAIN AND REFILL
Part Time Systems
No intervals are specified for changing transfer case lubricant, but it is a good idea for trucks that are worked hard or driven in deep water.
  1. With the transfer case warmed up, park on a level surface and apply the parking brake.
  2. Slide a pan of a least 6 pts. capacity under the case drain plug.
  3. Remove the filler plug from the rear of the transfer case (behind the transmission). Remove the drain plug from the bottom.
  4. Wipe the area clean and replace the drain plug.
  5. Add lubricant with a suction gun or squeeze bulb. Conventional transfer cases require SAE 80W-90 GL-5 Gear Lubricant.
  6. When the lubricant level is up to the bottom of the filler hole, replace the plug.
Full Time Four Wheel Drive
The full time system requires oil changes at regular intervals, according to the amount and type of work done by the unit. Trucks used for normal on-off road work should have the transfer case oil changed at 24,000 mile intervals. When used for heavy duty work, trailer towing, snowplowing, and the like, the interval should be halved to 12,000 miles. If the truck is exposed to extremely dusty or muddy conditions, the oil should be changed at 1,000 mile intervals.
The transfer case oil must be hot before changing. Drive the truck until the engine has reached normal operating temperature, and park on a level surface.
  1. Slide a pan of at least 8 pts. capacity under the case drain plug.
  2. Remove the filler plug.
  3. Remove the lowest bolt from the front output shaft rear bearing retainer cover, and allow the lubricant to drain. Be careful; the oil will be hot. There may be a drain plug. If so, remove that instead.
  4. Remove the six bolts on the left (driver's) side of the case which secure to P.T.O. (power take-off) cover. Remove this cover and allow the lubricant to drain out.
  5. Remove the speedometer driven gear from the upper left rear corner of the case.
  6. Use a suction gun to remove as much lubricant as possible from the case cover location and the speedometer gear location.
  7. Install the speedometer driven gear, the P.T.O. cover, and the lowest bolt or drain plug.
  8. Add approximately seven pints of oil through the filler plug opening. The proper oil to use is 10W-30 or 10W-40 engine oil.
  9. Check the fluid level and add sufficient oil to raise the level to 1 /2 in. below the filler plug opening. Replace the plug, and wipe the surfaces of the case and skid plate to remove any excess oil. Drive the truck and check for leaks.

I really hope help ypou woth this (remember rated this help) Good luck.

Oct 16, 2009 | 1983 Chevrolet Silverado

2 Answers

How do i change the tranny oil


If you are talking on a stratoliner there is no trans oil. It is the same as the motor oil.

Sep 25, 2009 | 2006 Yamaha Stratoliner

2 Answers

What kind of ATF goes in my 1992 cherokee?


Use ATF+4

Do not use Dexron or Mercon

Aug 08, 2009 | 1992 Jeep Cherokee Sport

2 Answers

Ned to change the oil in transfer case


The Z71 typically comes with the auto 4wd transfer case (cannot remember the GM number). This requires AutoTrak II, which is available at a GM dealer. Do not use any other fluid in this transfer case! The previous post was correct in the location of the two plugs, but not on the fluid (the other types of transfer cases by GM use ATF). The transfer case is located under the truck right under the cab. There is a small skid plate under it, and a large driveshaft leaves the rear end of the case heading to the rear differential (axle). If you have the manual or electronic w/o auto 4WD transfer case, you can use Dexron III, but Dexron VI is a better fluid that is also now available at your local auto parts store. Again, if you have the AUTO 4WD button in the dash, use the AutoTrak II fluid from the dealer.

Apr 19, 2009 | 2003 GMC Sierra 1500

2 Answers

What;s the oil capacity for a 2002 chevy trailblazer 4.2 6 cyl?


Here are the Fluid CAPACITIES & MORE:
Engine, with filter..........4.6 quarts[1]
Cooling System, Initial Fill..........12.0 quarts
Automatic Transmission, Total Fill
4 speed 4L60, 60E..........11.0 quarts
Manual Transmission, NV1500..........5.7 pints
Manual Transmission, NV3500..........4.2 pints
Differential, with 8.6 ring gear Rear..........4.0 pints
Differential, with 7.25 ring gear Front..........2.5 pints[2]
Differential, with 8.25 ring gear Front..........4.2 pints[2]
Differential, with 9.25 ring gear Front..........5.9 pints[2]
Differential, Front..........2.5 pints
Differential, Rear..........4.0 pints
Transfer Case,BW4472..........2.5 pints
Transfer Case,NV136/236/246..........4.0 pints
Transfer Case,NP207..........4.6 pints
Transfer Case,NP231, NP233..........2.3 pints[3]
Transfer Case,NV231/233..........2.1 pints[3]
1. After refill check oil level.
2. Do not use synthetic lubricant in axles using RTV sealant.
Synthetic lubricant will chemically atack RTV sealant.
3. Identification: check tag on case.

Apr 13, 2009 | 2002 Chevrolet TrailBlazer

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