Question about 2003 Suzuki VL 800 Volusia

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How do I check the coolant level in my Intruder/Volusia 2003

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There is an overflow bottle on the left side down low. There is a **** in the chrome side cover that you can shine a flashlight in and see the level in the bottle. However, if you suspect that your bike is running too hot, you will have to take off the gas tank to actually check the radiator filler level.

Posted on Apr 10, 2011

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Posted on Jan 02, 2017

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What are the head bolt torque specifications on a 2003 Suzuki volusia?


Hi Tony, most of the fasteners on a Suzuki are made of medium carbon heat treated steel SAE grade 5 or better.
1/4"-10 ft-lbs. 6.4mm-15nm
5/16"-20 ft-lbs. 7.9mm-25nm
3/8"-35 ft-lbs. 9.5mm-45nm
7/16"-55 ft-lbs. 11.1mm-75nm
1/2"--75 ft-lbs. 12.7mm-110nm
For more information about your issue, please visit the websites below. Good luck and have nice a day.
2003 Suzuki volusia head bolt torque sequence Google Search Torque Wrench Suzuki Volusia Forums Intruder Volusia and Boulevard Forum
Torque Wrench Suzuki Volusia Forums Intruder Volusia and Boulevard Forum
Suzuki volusia owners manual pdf

Jul 27, 2015 | Suzuki Motorcycles

1 Answer

Where do you fill and drain the gear box for a Suzuki Volusia intruder 2002 800


I figure that engine and gearbox use the same oil filling; but check the following:
  1. Need 2002 Suzuki Volusia 800 Owners Manual - Suzuki ...

    www.volusiariders.com/.../186127-need-2002-suzuki-volusia-800-owne... Apr 26, 2009 - Suzuki Volusia Forums : Intruder Volusia and Boulevard Forum ... Thanked 0 Times in 0 Posts. Need 2002 Suzuki Volusia 800 Owners Manual ...

Apr 28, 2015 | Suzuki Motorcycles

1 Answer

Can not find the gas shut off 2003 Volusia Intruder


If im not mistaken its right here. Im not real familure with your bike so i might be wrong. I hope this helps4_1_2012_5_24_06_am.jpg

Apr 01, 2012 | 2003 Suzuki VS 800 Intruder

1 Answer

2003 Suzuki VL 800 Volusia remove sidestand


Hi, Norman the parts fiche shows it as a shouldered threaded bolt with a crimp nut remove the nut and tap out the bolt, for this scenario you will need your service/owners manual if you can't find the best tool you ever bought for your Suzuki, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
kick stand removal
Suzuki VL800 Service Manual
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Suzuki VL800 Owner Manual
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Jun 08, 2017 | 2003 Suzuki VL 800 Volusia

1 Answer

Is there coolant in the Volusia and how do you check/change it?


It is liquid cooled & you can check it like a car. On the left or right side there's a cap on the radiator. DO NOT open when hot. Open when cool & the level should be about 1/2" from the top when standing the bike like you're riding it.

May 03, 2011 | 2003 Suzuki VL 800 Volusia

1 Answer

What is the engine oil capacity and type of oil for a 2003 suzuki volusia vl800?


Hi, the oil for a vl 800 intruder 2001-2004 is
10w40 SG, it holds 3.4 litres, buy 4 litres and recheck level after initial starting,
Regards Paul

Feb 23, 2011 | 2003 Suzuki VL 800 Volusia

1 Answer

I set my 2003 suzuki intruder volusia up for a bout 5 months because of some health issues. i got it out this week and rode about ten miles and it started smoking. i stoped and noticed oil dripping from...


Check the oil level. If you are lucky there was too much oil and this may have been some blow by. More likely though, you may have blown a piston ring. If this is the case, you will have to overhaul the engine or drop in a new one. By the way, was the bike laying on the right side for any length of time?

May 02, 2010 | 2003 Suzuki VL 800 Volusia

1 Answer

How to change jets in carb 2003 vl 800 intruder volusia


Just unscrew the old jet and screw the new one in. The diagram below is the carb you have.

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Jul 03, 2009 | 2003 Suzuki VS 800 Intruder

1 Answer

How do you check the water level in a 2001 suzuki volusia 800?


peterbiltcoh,

If you haven't gotten an answer yet, here's how to check the coolant level in your '01 Volusia. The coolant tank is located on the bottom left side of the engine. There is a sight slot cut in the cover that will allow you to view the level. I preferr to take the cover off (3 screws) to make sure I'm seeing the marks on the coolant tank and to check the color of the coolant. It's an easy check even with taking the covers off (about 15 minutes). If the coolant is low, or discolored, you can make the necessary adjustments.

Jul 01, 2009 | 2004 Suzuki VL 800 Volusia

2 Answers

2003 suzuki intruder volusia, no power


start at your key and work your way back. did you add anything? how long has it sat? check your battery cables. too much gunk on them and it wont make any contact

May 11, 2009 | 2003 Suzuki VL 800 Volusia

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