Question about 2005 Gilera Runner VX 125

Open Question

How do i remove engine case cover - 2005 Gilera Runner VX 125

Posted by on

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

Where is the transmission temperature censer located on a 2003 Buick regal?


(391) Automatic Transmission Fluid Temperature (TFT) Sensor
Inside the transmission behind side cover
Removal Procedure
Remove the case side cover. Refer to Control Valve Body Cover Replacement .

Important: Lock steering wheel in centered position with wheels straight ahead.
Remove the engine dress cover.
Remove the air cleaner intake duct. Refer to Air Cleaner Inlet Duct Replacement in Engine Controls - 3.1L or Air Cleaner Inlet Duct Replacement in Engine Controls - 3.8L.
Remove the engine mount struts. Refer to Engine Mount Strut Replacement in Engine Mechanical - 3.1L or Engine Mount Strut Replacement - Right Side and Engine Mount Strut Replacement - Left Side in Engine Mechanical - 3.8L.
Important: For supercharged engines, remove the throttle cable bracket.
Disconnect the shift cable bracket.
Remove the transaxle top side cover bolt.
Install the engine support fixture. Refer to Engine Support Fixture in Engine Mechanical - 3.1L or Engine Support Fixture in Engine Mechanical - 3.8L.
Disconnect the transmission wiring harness connector.
Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
Remove the left front tire and wheel assembly. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
Remove the left inner splash shield 3 push pins.
Loosen the wheel speed sensor harness from the 5 retainers at the cradle.
Remove the transmission support to cradle nuts only. Refer to Transmission Mount Replacement .
Raise the vehicle.
Remove the front splash shield 5 bolts.
Loosen the engine mount lower nuts. Refer to Engine Mount Bracket Replacement in Engine Mechanical - 3.1L or Engine Mount and Bracket Replacement in Engine Mechanical - 3.8L.
Remove the stabilizer bolts and reposition the stabilizer.
Remove the steering gear cradle bolts, then support gear before lowering cradle.
Support the left side of the frame with a jackstand.
Remove the left side frame bolts. DO NOT loosen the right front or the right rear frame bolts. Refer to Frame Replacement in Frame and Underbody.
Remove the left ball joint from the steering knuckle.
Position the drain pan under the transaxle.
Remove the left drive axle from the transaxle. Refer to Wheel Drive Shaft Replacement in Drive Axle.
Secure the drive axle to the steering knuckle/strut.
Adjust the jackstand to lower the left side of the frame until it hangs free. Remove jack stand.
Lower vehicle to access engine support fixture.
Lower the engine/transmission assembly with the engine support fixture to gain access to remaining side cover bolts.
If replacing the side cover, remove 4 engine mount bracket bolts.
Remove the harness retainer.
Raise vehicle to access side cover bolts.
Remove the case side cover bolts (56-58).
Remove the case side cover pan (53).
Remove the case side cover gasket (54).
Clean the case.
Clean the side cover gasket mating surfaces.

Disconnect the wiring harness assembly from the fluid temperature sensor (391).
Remove the fluid temperature sensor (391).
Installation Procedure
Install the fluid temperature sensor (391).
Connect the wiring harness assembly to the with fluid temperature sensor (391).
Install the case side cover. Refer to Control Valve Body Cover Replacement .
Important: It is recommended that transmission adaptive pressure (TAP) information be reset. Resetting the TAP values using a scan tool will erase all learned values in all cells. As a result, The ECM, PCM or TCM will need to relearn TAP values. Transmission performance may be affected as new TAP values are learned.
Reset the TAP values. Refer to Transmission Adaptive Functions .

Nov 23, 2016 | Buick Cars & Trucks

1 Answer

How to replace two of the shift solenoids on a Pontiac Aztek 2004


1-2 Shift Solenoid Valve Replacement ,same for other shift solenoids !
Remove the case side cover. Refer to Control Valve Body Cover Replacement . Disconnect the transaxle wiring harness.
Control Valve Body Cover Replacement
Removal Procedure
  1. Remove the air inlet duct. Refer to Air Cleaner Assembly Replacement in Engine Controls - 3.4L.
  2. Remove the engine mount struts. Refer to Engine Mount Strut Replacement - Left Side and Engine Mount Strut Replacement - Right Side in Engine Mechanical.
  3. Remove the shift cable bracket from the transmission.
  4. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle in General Information.
  5. Remove the left front tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
  6. Remove the left engine splash shield. Refer to Engine Splash Shield Replacement in Body Front End.
  7. Remove the left tie rod end from the steering knuckle. Refer to Rack and Pinion Outer Tie Rod End Replacement in Power Steering System.
Remove the left wheel speed sensor harness connector (2) and the harness (1) from the lower control arm. Remove the left lower ball joint from the left steering knuckle. Refer to Lower Control Arm Ball Joint Replacement in Front Suspension. Remove the left stabilizer . Refer to Fastener Tightening Specifications in Suspension. Reposition and secure the drive axle toward the rear of the vehicle. Remove the trans mount nuts at the frame.
Caution: Failure to disconnect the intermediate shaft from the rack and pinion stub shaft can result in damage to the steering gear and/or damage to the intermediate shaft. This damage may cause loss of steering control which could result in personal injury.
Remove the intermediate shaft (1) from the steering gear (2). Refer to Intermediate Steering Shaft Replacement in Steering Wheel and Column - Tilt.
Support the left side of the frame with a utility stand. Remove the left side frame bolts. Use the utility stand in order to lower the left side of the powertrain enough to gain access the case side cover bolts.
Support the transmission with a transmission jack. Use the utility stand in order to lower the left side of the frame enough to access the case side cover lower bolts. Position the drain pan under the transaxle. Disconnect the transaxle wiring harness electrical connectors.
Remove the case side cover bolts (56-58). 56 are regular bolts ,58 are studs .
Remove the case side cover pan (53).
If not replacing the side cover, steps 24, 25, 26, and 27 are not required.
Remove the case side cover gasket (54). Remove the case side cover inner gasket (59).
Inspect the case side cover (53) for the following conditions:
?€¢
Damaged or porous gasket sealing surfaces


?€¢
Damaged or porous casting surfaces


?€¢
Damaged or stripped bolt holes

Inspect the case side cover gasket (54) and case side cover inner gasket (59) for damage. The gaskets are reusable if they are NOT damaged. Clean the case side cover gasket surfaces
Install the 1-2 shift solenoid (315A). Connect the transaxle wiring harness. Install the case side cover. Refer to Control Valve Body Cover Replacement .
Important: It is recommended that transmission adaptive pressure (TAP) information be reset.
Resetting the TAP values using a scan tool will erase all learned values in all cells. As a result, The ECM, PCM or TCM will need to relearn TAP values. Transmission performance may be affected as new TAP values are learned.
Reset the TAP values. Refer to Transmission Adaptive Functions .
Good luck , this job is a real pain in the ***

Aug 25, 2015 | Pontiac Cars & Trucks

1 Answer

How do I replace starter on 2002 sportster


First disconnect the battery cable. Then you'll have to pull the primary cover off the engine. Find the primary case drain plug underneath the rear of the primary case and remove it to drain the oil. Find the primary chain tensioner underneath the primary cover near the center and loosen the locknut. Turn the screw downwards to loosen the tension on the primary chain. Remove the left foot peg and take the "derby cover" off of the primary cover. Remove the spring and lock nut underneath the derby cover. Remove the bolts around the primary cover. As you gently pull the primary cover away from the engine, turn the clutch adjuster screw under the derby cover in a clockwise direction until the primary cover comes off. Remove the battery cable where it bolts onto the starter motor and the small single wire that plugs to the motor. Just above the clutch assembly there are two bolts. Remove these bolts and the starter will come off the engine. The bolts are different lengths. Make sure you mark which bolt goes where.

Good Luck
Steve

Sep 05, 2011 | Harley Davidson XL 883 Sportster...

1 Answer

Need to change heater coil need a diagram to do so


  1. Drain the coolant. Refer to Draining and Filling Cooling System .
  2. Remove the instrument panel storage compartment.
  3. Disconnect the electrical connectors, as necessary.
  4. Remove the center floor air distribution duct.
  5. Remove the hinge pillar trim panels.
  6. Remove the blower motor cover.
  7. Remove the blower motor.
  8. Remove the steering column.
  9. Roll back the instrument panel. Refer to IP Carrier Replacement in Instrument Panel, Gauges and Console.
  10. Remove the coolant recovery reservoir.
  11. Remove the heater hoses.
  12. While holding the heater case to the cowl, remove the screw on the interior side of the cowl, near the evaporator pipe, if equipped.
    1. On the engine side of the cowl, remove the 4 screws that hold the heater case to the cowl.
    2. On the engine side of the cowl, remove the 2 nuts that hold the heater case to the cowl.
    3. Remove the heater case. Ask an assistant for help, if necessary.
    4. Remove the 7 screws that hold the heater cover to the heater case.
    5. Remove the heater cover.
    6. Remove the heater core from the retainer.
    7. Installing
      1. Install the heater core into the retainer.
      2. Install the 7 screws that hold the heater cover to the heater case. Replace the seals.
      3. Install the heater cover. Verify that the heater cover is properly sealed.
      4. Install the heater case. If necessary, ask an assistant for help.
      5. On the engine side of the cowl, install the nuts that hold the heater case to the cowl.
      6. On the engine side of the cowl, install the 4 screws that hold the heater case to the cowl.
        1. On the interior side of the cowl, install the screw.
        NOTE : Refer to Fastener Notice in Cautions and Notices.

        1. Tighten the following fasteners:
        Tighten
        • Tighten the screws on the engine side of the cowl to 1.9 N.m (17 lb in) .
        • Tighten the two nuts to 2.8 N.m (25 lb in) .
        • Tighten the screw on the interior side of the cowl to 11 N.m (97 lb in) .
        1. Install the heater hoses.
        2. Install the coolant recovery reservoir.
        3. Roll forward the instrument panel. Refer to IP Carrier Replacement in Instrument Panel, Gauges and Console.
        4. Install the steering column.
        5. Install the blower motor.
        6. Install the blower motor cover.
        7. Install the hinge pillar trim panels.
        8. Install the center floor air distribution duct.
        9. Connect the electrical connectors, as necessary.
        10. Install the instrument panel storage compartment.
        11. Add the engine coolant. Refer to Draining and Filling Cooling System
        12. Inspect the system for leaks.
        13. bonedivers_0.gifbonedivers_1.gifbonedivers_2.gifbonedivers_3.gif

Dec 15, 2010 | 1999 Chevrolet Silverado 1500

2 Answers

Where is the heater motor


You can get to it from the engine compartment, but you have to cut the cover off. There is an indented line showing where to cut. See picture below.

  1. For the 3.1L engine, remove the alternator belt, then remove the alternator and position aside.
  2. For the 2.5L and 3.3L engines, remove the power steering pressure hose from the power steering pump.
  3. For the 3.0L engine, remove the serpentine belt.
  4. For the 3.0L and 3.3L engines, remove the retaining bolts from the power steering pump bracket, then set the pump aside.
  5. Detach the blower electrical connector, then, if accessible, remove the cooling tube.
When cutting the blower motor cover, make the cut just the thickness of the cover, which is1/ 8 inch (2mm) thick. Cutting deeper than that may damage the cooling tube.

For 1992-98 vehicles, partially cut the blower motor case cover, as shown on the cover. Cutting completely around the cover is NOT required. Swing the cut potion of the cover down.



jturcotte_357.gif

  1. If previously accessible, disconnect the cooling tube.
  2. Unfasten the attaching screws/bolts and remove the blower motor from the case.
  1. If necessary, remove the fan from the blower motor.
  2. The installation is the reverse of the removal procedure.
  3. If the case was cut during removal, secure the cover using the three retaining clips. Tighten the blower motor screws to 44 inch lbs. (5 Nm).
  4. Connect the negative battery cable, then start the engine and check the blower motor for proper operation.

Dec 01, 2010 | 1997 Pontiac Grand Am

1 Answer

Location of the blower motor


from autozone.com: access from engine compartment


REMOVAL & INSTALLATION


See Figures 1, 2 and 3

  1. Disconnect negative battery cable.

7c87335.gif
Fig. 1: Exploded view of the blower motor assembly
  1. For the 3.1L engine, remove the alternator belt, then remove the alternator and position aside.
  2. For the 2.5L and 3.3L engines, remove the power steering pressure hose from the power steering pump.
  3. For the 3.0L engine, remove the serpentine belt.
  4. For the 3.0L and 3.3L engines, remove the retaining bolts from the power steering pump bracket, then set the pump aside.
  5. Detach the blower electrical connector, then, if accessible, remove the cooling tube.

When cutting the blower motor cover, make the cut just the thickness of the cover, which is1/ 8 inch (2mm) thick. Cutting deeper than that may damage the cooling tube.

For 1992-98 vehicles, partially cut the blower motor case cover, as shown on the cover. Cutting completely around the cover is NOT required. Swing the cut potion of the cover down.



973a989.gif Fig. 2: Some later model vehicles require you to cut the case, on the indicated lines, in order to access the blower motor

  1. If previously accessible, disconnect the cooling tube.
  2. Unfasten the attaching screws/bolts and remove the blower motor from the case.

1956a4c.jpg
Fig. 3: On 3.0L engines, you must remove the power steering pump for access to the blower motor
  1. If necessary, remove the fan from the blower motor.
  2. The installation is the reverse of the removal procedure.
  3. If the case was cut during removal, secure the cover using the three retaining clips. Tighten the blower motor screws to 44 inch lbs. (5 Nm).
  4. Connect the negative battery cable, then start the engine and check the blower motor for proper operation.

Sep 22, 2010 | 1997 Pontiac Grand Am

1 Answer

Shifter noise on my 1985 sportster


The Sportster has a "cassette" type transmission. The transmission can be removed without the necessity of splitting the cases to get at it like most other motorcycles.

To remove the transmission one must remove the primary drive component that include the compensator sprocket, the primary chain, and the clutch assembly on the left side of the engine. On the right side of the engine, you'll have to remove the rear brake master cylinder, the front chain sprocket cover, and the front chain sprocket.

Going back to the left side of the engine and remove the four bolts that hold the transmission front plate (access cover) to the engine cases. There are two "pry points" on the access cover. Look around the edge of the cover and you will see them. Pry the access cover off gently and the transmission will come out of the engine cases. The shifter shaft will remain in the cases. When you reinstall the transmission, mark the shaft in such a manner that you can tell what position the shifter shaft finger is pointing. It should be level pointing to the rear of the engine as the transmission is reinstalled in the case.

If you can find a Clymer's manual #M428, it explains in detail the removal and repair of the transmission.

Jul 08, 2009 | 2004 Harley Davidson XL 883 Sportster

1 Answer

1996 suburban heater core, it is leaking?


PLEASE REMEMBER TO RATE ME THANK YOU RejakWilson






HEATER CORE

Remove or Disconnect

  1. Engine coolant.
  2. Instrument panel storage compartment.
  3. Electrical connectors, as necessary.
  4. Center floor air distribution duct.
  5. Hinge pillar trim panels.
  6. Blower motor cover.
  7. Blower motor.
  8. Steering column.
  9. Roll instrument panel back.
  10. Coolant recovery reservoir.
  11. Heater hoses.Screw on interior side of cowl, near the evaporator pipe (if equipped) while holding heater case to the cowl
  12. Four screws on the engine side of the cowl holding the heater case to the cowl.
    1. Two nuts on the engine side of the cowl holding the heater case to the cowl.
    2. Heater case.
      • It may be necessary to have an assistant when removing heater case.
    1. Heater cover.
      • Remove seven screws that hold cover to the heater case.
    1. Heater core from retainer
Install or Connect

  1. Heater core into retainer.
    • Install seven screws that hold heater cover to heater case.
  1. Heater cover.
    • Make sure heater cover is properly sealed.
  1. Heater case.
    • May be necessary to have an assistant when installing heater case.
  1. Nuts.
  2. Screws.
Tighten

  • Screws on engine side of the cowl to 1.9 N.m (17 lb in) .
  • uts to 2.8 N.m (25 lb in) .
  • Screw on interior side of the cowl to 11 N.m (97 lb in) .
  1. Heater hoses.
  2. Coolant recovery reservoir.
  3. Roll instrument panel forward.
  4. Steering column.
  5. Blower motor.
  6. Blower motor cover.
  7. Hinge pillar trim panels.
  8. Center floor air distribution duct.
  9. Electrical connectors, as necessary.
  10. Instrument panel storage compartment.
  11. Engine coolant.
    • Check the system for leaks.

Mar 28, 2009 | 1996 GMC Suburban

1 Answer

Oil pump replacement


This MAY seem Strange But It IS ALL necessary for Oil Pump Replacement. And Please Don't Forget to Rate Me as Most Folks Do Not. Thank You and GOOD LUCK with the Oil Pump Job Also


OIL PUMP
It is necessary to remove the oil pan, oil pickup and chain case cover to service the oil pump rotors. The oil pump pressure relief valve can be serviced by removing the oil pan and oil pickup tube. Refer to Timing Chain Cover Removal and Installation for procedures.

DISASSEMBLY
  1. To remove the relief valve, proceed as follows:
  2. Drill a 3.175 mm (1/8 inch) hole into the relief valve retainer cap and insert a self-threading sheet metal screw into cap.
  1. Clamp screw into a vise and while supporting chain case cover, remove cap by tapping chain case cover using a soft hammer. Discard retainer cap and remove spring and relief valve.
  2. Remove oil pump cover screws, and lift off cover.
  3. Remove pump rotors.
  1. Wash all parts in a suitable solvent and inspect carefully for damage or wear.
Oil Pump Assembly
  1. Assemble pump, using new parts as required. Install the inner rotor with chamfer facing the cast iron oil pump cover.
  2. Tighten cover screws to 12 Nm (105 inch lbs.).
  3. Prime oil pump before installation by filling rotor cavity with engine oil.
  4. Install chain case cover. Refer to Timing Chain Cover Installation.
REMOVAL of Timing cover
REMOVAL
  1. Disconnect negative cable from battery.
  2. Remove timing chain cover.
REMOVAL Of Oil Pan to gain Access to OIL PUMP
  1. Disconnect negative cable from battery and remove engine oil dipstick.
  2. Raise vehicle on hoist and drain engine oil.
  3. Remove bending brace to transaxle attaching bolt.
  4. Remove bolts attaching dust cover to transaxle housing. Lower dust cover to gain access to oil pan bolts.
  5. Remove oil pan screws and remove oil pan.
INSTALLATION
  1. Clean surfaces and apply a 1/8 inch bead of Mopar (R) Silicone Rubber Adhesive Sealant or equivalent, at the parting line of the chain case cover and the rear seal retainer.
    1. Use a new pan gasket.
    2. Install pan and tighten screws to 12 Nm (105 inch lbs.).
    3. Install dust shield and bending brace to transaxle housing.
    4. Lower vehicle and install oil dipstick.
    5. Connect negative cable to battery.
    6. Fill crankcase with oil to proper level.

Mar 27, 2009 | 1998 Chrysler Town & Country

1 Answer

Replace heater core 1994 chevy g20 conversion van


Here a are the instuctions to remove it. I did not know if you have A/C or not so I included both for you.

REMOVAL & INSTALLATION
Without Air Conditioning
ALL MODELS
See Figure 1
  1. Disconnect the negative battery cable.
  2. Remove the coolant recovery bottle.
  3. Place a pan under the van and disconnect the heater intake and outlet hoses. Quickly remove and plug the hoses and support them in an upright position. Drain the coolant from the heater core into the pan.
CAUTION When draining engine coolant, keep in mind that cats and dogs are attracted to ethylene glycol antifreeze and could drink any that is left in an uncovered container or in puddles on the ground. This will prove fatal in sufficient quantity. Always drain coolant into a sealable container. Coolant should be reused unless it is contaminated or is several years old.
  1. Remove the heater distributor duct-to-case attaching screws and the duct-to-engine cover screw. Remove the duct.
  2. Remove the engine cover.
  3. Remove all the instrument panel attaching screws.
  4. Carefully lower the steering column. Raise and support the right side of the instrument panel. Refer to for further details.
  5. Remove the defroster duct-to-case attaching screws and the two screws attaching the distributor to the heater case.
  6. Disconnect the temperature door cable. Carefully fold the cable back and out of the way.
  7. Remove the three nuts from the engine compartment side of the distributor case and the screw from the passenger compartment side.
  8. Remove the heater case and core assembly.
  9. Remove the core retaining straps and remove the core.
To install:
  1. Install the core.
  2. Install the core retaining straps.
  3. Install the heater case and core assembly.
  4. Fasten the three nuts on the engine compartment side of the distributor case and the screw on the passenger compartment side.
  5. Connect the temperature door cable.
  6. Install the defroster duct-to-case attaching screws and the two screws attaching the distributor to the heater case.
  7. Install the steering column.
  8. Fasten all the instrument panel attaching screws.
  9. Install the engine cover.
  10. Install the duct. Install the heater distributor duct-to-case attaching screws and the duct-to-engine cover screw.
  11. Connect the heater intake and outlet hoses.
  12. Fill the cooling system.
  13. Install the coolant recovery bottle.
  14. Connect the negative battery cable.
1990-95 MODELS With A/C

  1. Disconnect the battery ground cable.
  2. Remove the engine cover.
  3. Remove the steering column-to-instrument panel bolts. Lower the column carefully.
  4. Remove the upper and lower instrument panel attaching screws. Remove the radio support bracket screw.
  5. Raise and support the right side of the instrument panel.
  6. Remove the lower right instrument panel bracket.
  7. Remove the vacuum actuator from the kick panel.
  8. Disconnect the temperature cable and vacuum hoses at the case. Remove the heater distributor duct from over the engine hump.
  9. Remove the two defroster duct-to-firewall attaching screws below the windshield.
  10. Under the hood, disconnect and plug the heater hoses at the firewall.
  11. Remove the three nuts and one screw (inside) holding the heater case to the firewall.
  12. Remove the case from the van. Remove the gasket for access to the screws holding the case together. Remove the temperature cable support bracket. Remove the screws and separate the case. Remove the heater core.
To install:
  1. Install the heater core.
  2. Assemble the case and fasten the screws.
  3. Install the temperature cable support bracket.
  4. Position the gasket, then install the case in the van.
  5. Fasten the three nuts and one screw (inside) holding the heater case to the firewall.
  6. Connect and plug the heater hoses at the firewall.
  7. Fasten the two defroster duct-to-firewall attaching screws below the windshield.
  8. Install the heater distributor duct.
  9. Connect the temperature cable and vacuum hoses at the case.
  10. Install the vacuum actuator at the kick panel.
  11. Install the lower right instrument panel bracket.
  12. Fasten the radio support bracket screw.
  13. Fasten the upper and lower instrument panel attaching screws.
  14. Fasten the steering column-to-instrument panel bolts.
  15. Install the engine cover.
  16. Connect the battery ground cable.
  17. Refill the cooling system as necessary.

Nov 27, 2008 | 1994 Chevrolet G20

Not finding what you are looking for?
2005 Gilera Runner VX 125 Logo

Related Topics:

54 people viewed this question

Ask a Question

Usually answered in minutes!

Top Gilera Experts

Arnie Burke
Arnie Burke

Level 3 Expert

4514 Answers

yadayada
yadayada

Level 3 Expert

75797 Answers

Fabrice Wolters

Level 2 Expert

163 Answers

Are you a Gilera Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...