Question about KTM SX 125 Motorcycles

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How kick start gear on ktm 65sx goes back on and works wen you put the side case back on

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4 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

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goodluck!

Posted on Jan 02, 2017

dmsr63
  • 2050 Answers

SOURCE: Why my ktm 125 moves a little bit wen it's in gear

Clutch issue. Basket might be notched where the clutch plate tabs are. They wear grooves into the basket.

Posted on Nov 06, 2009

  • 6 Answers

SOURCE: my ktm 65 sx gear shift wont select down

not sure bout that bike specificaly, probly there is a spring on the gearshift shaft , or something to return the lever and shift drum back whenever actuated. no matter what it is, you gotta split the cases to fix it .

Posted on May 19, 2010

dmsr63
  • 2050 Answers

SOURCE: Have a 2006 ktm 250

Your clutch basket is the link between the engine and transmission. Your kick starter rotates the clutch basket gear, which turns another gear at the engine crank. Remove either the basket or gear at the crank and see if the engine, and the transmission both turn. Sounds like the engine is stuck for some reason. At least you can cut the issue in half.

Posted on Aug 13, 2011

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1 Answer

2006 KTM 65 SX idles too high


Hi, Samantha and the usual suspects are:
1. Throttle cables improperly adjusted, pinched or need lubrication.
2. Idle adjusting screw needs to be backed off.
4. Air fuel mixture adjusted too lean start with 2 full turns.
5. Intake system air leak.
6. Fast idle choke ramp is not releasing.
7. Broken throttle return spring.
8. Damaged diaphragm or slide.
9. Faulty MAP, TPS, ATS, O2, sensors or wiring/connector.
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For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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1 Answer

Tryna find out what year my ktm 65sx is serial number is ( vbkmra2376m094964 )


Hi, Julian it is a 2006 model for more information about your question and valuable "FREE" downloads that you will need please click on the websites below. Good luck and have a nice day.
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KTM 50 Mini Adventure kick start spring install


Hi, Anonymous for this scenario you will need your service/owners manual if you can't find the best tool you ever bought for your KTM, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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1 Answer

I have a 1998 ktm 65 sx I just bought it when we test rode it it ran good but we only took it to 3 rd gear then when rode it after getting it home the first time it went into 5th gear it got stuck there...


Thank you for contacting FixYa with your inquiry.
The first thing we need to do is eliminate the possibility that the shift lever is not interfering with anything limiting it's travel into the top three gear positions. It's possible that the lever is bent or has been incorrectly re-installed on the wrong spline position.
That being said, we more than likely have a problem with a bent shifting fork, a pall, or a shift rail, maybe even a broken gear.. There is also a good possibility the engine has been previously disassembled and not had parts replaced and the engine did not get re-assembled correctly. You will have to remove the engine and split the case to inspect the shafts, shifting forks, spacers, and shifting drum to correct the problem. This link will take you to the complete shop repair manual for this bike. Check the section 4 beginning on page 36-37.
http://www.scribd.com/doc/44875530/20355873-1998-03-KTM-60-65SX-Service-Manual
You may have to make some holding parts and/or rent some pullers but it's not to bad of a project. A good KTM Shop can always fix the problem but it's expensive. This is a great little bike. I'm sorry it's having problems.
Thanks again for contacting FixYa.
TF

Aug 13, 2011 | 2005 KTM 65 SX

3 Answers

Have a 2006 ktm 250 sxf seized rod to the crank got it changed reinstalled put motor back together now can not even kick it like somthing is stuck. Toke the clutch basket out, timing gear and water pump...


Your clutch basket is the link between the engine and transmission. Your kick starter rotates the clutch basket gear, which turns another gear at the engine crank. Remove either the basket or gear at the crank and see if the engine, and the transmission both turn. Sounds like the engine is stuck for some reason. At least you can cut the issue in half.

Aug 13, 2011 | 2006 KTM 250 SX-F

1 Answer

Replacing kick start shaft


Great bike!

To get to the kick starter shaft and idler gear you will first have to remove the kick start and brake levers. Then remove the water pump cover and circlip, the impellor, and steel drive pin. Then remove all side cover bolts and pull the cover off the engine. Don,t let the water pump shaft come out of the engine when you pull of the cover . Suggest the best thing to do is set the engine in TDC with the timing marks on the cam side together. When the shaft come out you have to time it again, so hold it in place in the engine.

Hold WP shaft down with your thumb while pulling on the cover.

Once the cover is off the Kick Start idler gear assembly lifts out easy but as you put it together there is a center punch mark on the gear that goes in first that MUST be in aline with the spring hole drilled into the shaft, if not in aline the starter will engage at the wrong point.

Reinstall new shaft and idler gear in reverse order.




Jun 04, 2011 | 2008 KTM 250 SX-F

1 Answer

Kick start is jammed


Put the bike in 3rd, 4th or 5th gear, the higher the better. Sit on the bike, with your hand off the clutch lever, and rock the bike back and forth to rotate the clutch hub. This might free up the lever. You will need to drain the oil and remove the right side casing to see and service the kick starter. If I recall correctly, there is a spring clip that allows the kick gear to engage the clutch hub. The piece could be broken, weak or out of position.

Please rate this answer. Thanks Shay!

Apr 06, 2009 | 2002 KTM SX 250

1 Answer

"kick starter will not turn motor over" i let a freind ride my 1999 380 exc last night and he told me while he was riding the kick starter hit him in the leg then heard a vibrating sound,i'm thinking more...


this is due to the mechanism inside the gearbox, try draining the gearbox oil and takeing the side case off and putting the mechanism back in the correct place but be very careful of the kick start spring that it doesnt hit you wen it comes off, the spring will need to be twisted round twice then hooked back on the locator when putting back together

Mar 02, 2009 | KTM EXC 380 Motorcycles

1 Answer

Elecric start problem- kick start good


hi m8,, first try this, take the handle bar start button switch gear appart,,and clean the starter button terminals that connect wen u push button in,,spray some wd40 inside the switch gear wen u put it back together,,,,,often after off roading ,,connections that the eye cant see corrode wen the bike is washed down,, any probs still ,, shout and il anserw m8,,,,,cheers

Jan 08, 2009 | 2004 Yamaha WR 450 F

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