Question about 1993 kawasaki Zephyr 1100

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How do you adjust clutch as mine is slipping badly

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This is the time to change the clutch plates adjusting the cables wont help

Posted on Apr 07, 2011

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Yamaha royal star motorcycle cluch whine and shudder in 4th and 5th gear at any speed


It is slipping. These big yamahas normally have slipping clutches. Mine slips, I've just learned to baby the clutch. Make sure you are in the most comfortable gear for the speed you are running at. Avoid rolling on full power at low speeds in higher gears. It's the nature of these great beasts. Clutch springs are too weak in these bikes, you may consider an aftermarket clutch spring assembly. The "shudder"(intermittent slipping) is caused by glazing. Make sure you are using the right lubricants for your bike, some synthetics can cause problems.

1)Adjust clutch cable correctly, check
2)Pull the clutch assembly apart, if there is little wear then you have "glazed" plates, clean each plate with 600 grit sandpaper and reassemble...get a new clutch spring assembly (weakened spring causes "shudder", slippage, and consequently glazing). Reassemble and adjust correctly (many forums out there with info).
3)Replace the full assembly and adjust correctly at setup. Adjust regularly....I check adjustment about every 300-500 miles.
4)Pay a shop to do these things for you.

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How do yo tell if clutch is bad, on 2000 750 susuki katana, feels like slipping at max speed on all gears.?


Find a long straight road that climbs fairly steeply get into top gear at about 40 MPH then try to slowly accelerate. If the clutch is slipping you will find that the revs increase but the speed does not. It is not a good idea to rev to the max in each gear it can damage the engine and gearbox. Have you checked the clutch cable and the adjusters also is the clutch release mechanism (push rod I think in your bike) working correctly. A poorly adjusted or damaged, un-lubed cable, with no free play at the lever will not help a clutch to operate properly. I would also have the clutch checked as it could be the friction plates are worn and/or the spring tension is incorrect. (Wrongly adjusted or weak springs will also not help the situation)

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    you need to rebuild the clutch. there are no adjustments on it.I am in the process of rebuilding mine.

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