Question about KTM EXC 250 Motorcycles

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I broke my 95 ktm clutch cable and need good imstrutions to replace it. Do I have to open the motor case on the left side?

Posted by Anonymous on

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  • KTM Master
  • 4,514 Answers

Just open a clymer manual

Posted on Apr 02, 2011

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6ya6ya
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Posted on Jan 02, 2017

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Instructions
    • 1 Take the motorcycle for at least a fifteen minute test drive. Use this time to determine if the clutch needs to "grab" more or less. For example, if you pull in the clutch lever and it is difficult to shift, it grabs too much. On the other hand, if when you let the clutch lever out the motorcycle is low on power, it is not grabbing enough.
    • 2 Set the motorcycle on its kickstand or, if like some dirt bikes, it does not have one, prop it against a solid object so that it will not fall over while being worked on.
    • 3 Loosen the clutch cable if the clutch needs to "grab" more, via the clutch cable adjuster bolts near the crankcase, until there is a small amount of play in the cable. You should be able to move the clutch lever just slightly with no change in the clutch's actuation.
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    • 5 Tighten the clutch cable adjusters near the crank case and take the motorcycle for a test ride in an open, private area. While riding, use your left hand to adjust the barrel adjuster where the cable housing meets the clutch lever to fine tune the adjustments made previously. When you feel the clutch is set up properly, return to your work area and tighten the barrel adjuster stop so that it will not loosen as you ride.

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all the discs and plates should be the same size did you by a new clutch?

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My 2001 KTM 250sx is stuck in gear, the shifter moves up and down but does not change the gears. I removed the clutch everything is pefect, gonna pull the basket. Any ideas? I have seen other saying bent...


It sounds like the end of the shifting shaft has broke loose, it is a welded joint, If you can grab the shifter with your hand and feel that thing slip in there, up and down,that might be the problem, but splitting that case, ugh, total rebuild.Too bad you can't get to it through the clutch. Hope this helps.moz-screenshot-1.png

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1 Answer

Clutch cable broke at the lever. I see how to


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1 Answer

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1980 GS 550 Suzuki Clutch Cable Broke


you do need to take the clamp on section of the shiffter off. You shouldn't loose any oil unless you have other issue. just remove the outer cover and you will see where the cable connects, piece of cake. good luck

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