Question about 1977 Suzuki GS 750

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I have a GS1000 Suzuki and I'm trying to replace the standard seperate regulator and rectifier with a single honda OEM RECBB model. How do I wire it up? From the new unit I have red, green & black going to one block and three yellows going to another block. (The current wiring on the suzuki uses standard connections and loom)

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6ya6ya
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Posted on Jan 02, 2017

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SOURCE: i have a 1980 suzuki gs1000 g. clutch?

Drain the oil and install a new oil filter. Dirty, gritty oil can make a clutch act this way. After the oil change , ride the bike for an hour or so. Now drain the oil a second time. Doing this will flush most all of the grit from the engine.

FYI > Go to this site and you can download a free PDF service manual.
www.carlsalter.com/motorcycle-manuals.asp Most all of the manuals are in English.3bed404.gif

FYI > Go to the site below where you can see a parts diagram for your specific bike. You will select the actual brand, year, model, etc., once you go to the site. Part numbers and prices are also shown. You can order parts from this site. In the event no price is shown on a particular part, the part is not in stock. www.babbittsonline.com/pages/parts/viewbybrandand/parts.aspx

A “very helpful” rating for this answer? Thanks!

Posted on Jun 30, 2009

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SOURCE: Faulty regulator rectifier- can't start the bike

I have a '07 C90T.
I have just replaced my stator. I replaced the reg/rectifier earlier this year. I replaced the battery one year ago in October.

I firmly believe what started the problem. Two guys that I told I didn't need help, but they pressured me to let them help. They hooked a battery backwards to my bike. A lot of people believe that's what shortened the life of the rectifier and stator.

But keep this in mind. The connections for the regulator/rectifier are not waterproof. I had done a lot of rainy riding and I first found a burnt connector on the discharge side of the reg/rect. My mechanic told me I needed to replace the reg/rect so I did but I soldered the wires and made them waterproof. I didn't do this on the stator side of the reg/rect and a few months later, when the bike quit charging again, I found that connector burnt, so I cut it out and soldered and waterproofed it.

Two days after we got back from a 700 mile round trip to Red River, NM, my bike quit charging again. This time though, I have a voltage meter on the bike, so I was aware of the problem before the bike could strand me someplace. Get one of those btw.
When I checked the old stator after I replaced it, I found the stator good but the pulse signal generator bad. It's required that you replace both btw. You have to, they are joined at the grommet.

Ok well, the battery cost $60 last year and I replaced it myself.
The reg/rect cost $140 through my mechanic and I replaced it myself.
Got the stator online for $173 shipped and they advertise a better stator that puts out 20% more power.
Not counting little things like solder, tape, heatshrink and such, I'm out a little less than $375 on my charging system.
I hope it's a done deal.
Again, some think the problems began when the battery was hooked up wrong, but I lean to believe the sub-standard Suzuki connections may have a hand in this.
Hope this helps. . . Joe

Posted on Sep 28, 2009

pugwash814
  • 377 Answers

SOURCE: 1978 gs1000 suzuki wiring diagram

i have a wiring diag but it wont load on here ?

inside headlight shell the should be
right front-------grey / black / black with white tracer.
left front --------same again..

right rear-------black / black white tracer
left rear ------- same again..

Posted on Nov 01, 2009

ckoira57
  • 267 Answers

SOURCE: wiring for 78 suzuki gs550e stator ant regulator

The site below (exploded views - part chart) should get you mobile again, see electrical and wiring harness sections . The rest of the bike is there also. Cheers.

http://www.cmsnl.com/suzuki-gs550e-1977-1979-usa_model16028/partslist/

Posted on May 20, 2010

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Try a multi meter across the battery, much more than 14v engine running, and you will probably need a regulator.
The stator will produce 40-50v AC between any pair of the three same colored wires(probably yellow or white)
Make sure the battery is good and not shorted, and jumping off a car battery can put strain on the bike electrics as it will accept more amps the the bike can produce.

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