Question about 2004 Suzuki RM 125

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Got a suzuki rm125 customer put wrong size plug and the piston contacted plug.now the piston is shot but my question isthe cylinder is good but the cap is all chipped up gotta replace that too now.should i need to replace anything else?

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Why can't you just polish the inside of the cylinder head a bit? You should replace the cylinder head gasket.

Posted on Mar 25, 2011

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Hi, i presume that before you rebuilt the top end you had no issues? Normaly this happens when either you have exsessive play in either the big end or the small end bearing, this would be recognised by up and down moovment in the conrod for big end and piston for small end, this would account for spark plug contact only. The other thing to check was the piston identical in height to the old one, did it have the same cut outs for fuel transfere, and finaly did you install it in the correct direction with the rings located in the peg positions facing the inlet side of the barrel, was the new head gasket the same thickness as the old one, did you run i the new piston for a while if the piston and cylinder were new a bed in period must be observed

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1 Answer

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http://www.cmsnl.com/suzuki-rm125-2001-2005-usa_model16177/partslist/

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