Question about Harley Davidson FXDWG Dyna Wide Glide Motorcycles

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2003 Dyna Wide, fuel gauge. I want to replace it with a Kuraykn LED model and have to remove the stock gauge. I pull it out of the tank and disconnect the black wire, but cannot see how to get the chrome cap and black trim separate from the white cylinder where the wires hook. Do I need to go below the tank and disconnect the wires there and pull the whole unit out?

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I think the Kuraykn unit uses the stock Harley sending unit. All it replaces is the "head" of the unit. There is a small tube that runs down through the tank that the power wire runs through. Unplug the wire under the tank and you can take the pin out of the plug with a small wire or something to depress the little lock on the pin. If not, just cut it and the gauge will come up. Wire the Kuraykn unit as per the directions that came with it.

Good Luck
Steve

Posted on Mar 23, 2011

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Trying to remove tank from 01 wide glide(carb), having trouble with reset button on side of dash. i do not see a set screw....does it just pull off?


Hi, Damian just remove the acorn nut securing the speedometer housing and it will pull up for this scenario you will need your service/owners manual if you can not find the first and best tool you ever bought for your Harley, despair not, for a mere $9 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the links below and for more specific information or questions at no charge please feel free to contact me at xlch@mail.com. Good luck and have a nice day.
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1 Answer

How do I drain fuel tank on 2003 fxdwg of bad fuel


Pull the fuel line off the carb, and stick the end in a gas catch can (gas can).

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It'll drain through the fuel line into the catch can.

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What kind of tank? Split Dyna is different process for instance.

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How do you remove gas tank from 2003 dyna low rider


Remove the instrument console and the front and rear mounting bolts and then the instrument wiring and the overflow hose and the fuel line at shut off valve making sure the valve is "OFF" and drain the tank and then remove the crossover hose at one side and plug line and hose and then disconnect fuel gauge connector at left side of frame under the tank.

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Best answer to this is to ask the H-D parts department where you would buy the gauge to print off a copy of the installation instructions that come with the led gauge and then look at the 96 wiring to see if it will match up. Otherwsie at first glance it seems to me that the led gauge will work on the same principle of a variable amount of amperage flowing through the sender unit to ground through the led circuitry and should work as the flow is from source to ground through the variable resistance in the fuel sender.

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Mar 12, 2013 | 2002 Harley Davidson FXDWG Dyna Wide Glide

1 Answer

Does anyone know how to remove the tank on a 2011 wide glide ? I am putting on a set of auxiliary lights, and then a have to remove the tank because of the wiring.


disconnect the fuel hose, drain tank of fuel, disconnect the cross over hose. Disconnect fuel gauge wire under tank at left side front by the gauge area, remove the front tank fasteners, remove seat and remove the rear tank fastener. Remove the front and rear console fasteners. Lift the console and disconnect the wire connectors.

May 02, 2012 | 2011 Harley Davidson FXDWG Dyna Wide Glide

1 Answer

How do i install the fuel regulator on my H-D 2005 wide glide?


BELOW IS A COPY OF THE FUEL PUMP INSTRUCTIONS FROM THE MANUAL FOR A 2005 DYNA WIDE GLIDE FOLLOW THESE INSTRUCTIONS AS THE FUEL REGULATOR IS IN THE FUEL PUMP

FUEL PUMP 9.14

GENERAL

1WARNING

Stop the engine when refueling or servicing the fuel system. Do not smoke or allow open flame or sparks near gasoline. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury.

CAUTION

Do not replace the special teflon coated fuel pump wiring with ordinary bulk wire. Ordinary insulation materials may deteriorate when in contact with gasoline.

NOTE

Carefully inspect hose for cuts, tears, holes or other damage. Replace hose if any damage is found. Even a small hole can cause a reduction in fuel pressure.

Refer to the DYNA Models Electrical Diagnostic Manual for information on the function and testing of the fuel pump.

REMOVAL

1WARNING

To prevent spray of fuel, purge system of high-pressure fuel before supply line is disconnected. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00275a)

1. Purge the fuel supply line of high pressure gasoline.

a. Disconnect the fuel pump fuse located in the electrical caddy.

b. Start the engine and allow the vehicle to run.

c. When the engine stalls, operate the starter for 3 seconds to remove any remaining fuel from the fuel lines.

1WARNING

To prevent accidental vehicle start-up, which could cause death or serious injury, disconnect negative (-) battery cable before proceeding. (00048a)

2. Disconnect negative battery cable.

3. Remove instrument console

1WARNING

Gasoline can drain from the crossover line when disconnected from fuel tank. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. Wipe up spilled fuel immediately and disposeof rags in a suitable manner. (00259a)

5. Drain fuel tank.

a. Obtain a short section of hose (5/16 inch I.D.). Insert bolt in one end of hose and install hose clamp to ensure that end is securely plugged.

b. Cut clamp from one end of crossover hose. Quickly replace crossover hose

on fuel tank fitting with open end of short hose while directing flow of gasoline from free end of crossover hose into suitable container.

6. Unplug fuel pump and sender connector

7. Remove vent hose .

8. Remove top plate screws and discard.

9. On FXDL and FXDWG models, rotate top plate until vent tube clears fuel tank.

10. Depress tab and remove fuel pump/ sender wiring from top plate. Remove top plate.

11. Depress tabs and remove fuel line from fuel pump assembly.

12. Remove fuel gauge wiring harness from clip.

13. Disconnect fuel pump connector.

14. Lift fuel pump assembly tab. Push assembly towards front of vehicle to disengage from fuel tank.

15. Rotate fuel pump assembly clockwise and upward to remove fuel pump assembly from fuel tank.


DISASSEMBLY/ASSEMBLY

Fuel Filter

1. Depress tab and remove filter retainer clip.

2. Separate fuel pump body from end cap.

3. Remove o-ring.

4. Remove fuel filter.

5. Install new fuel filter.

6. Install new o-ring.

7. Place end cap on fuel pump body.

8. Install fuel filter retainer clip.

Regulator

1. Remove wire terminal.

2. Disengage clip from regulator.

3. Remove regulator from pump assembly.

4. Install new o-ring on new regulator.

5. Install regulator into pump assembly.

6. Install clip over regulator.

7. Replace wire terminal.



Sorry I couldn't transfer pictures in here. If you have anymore questions please feel free to email me at johnamyx@gmail.com

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2 Answers

Replacement of a stock fuel gauge on a '06 Harley Street Bob.


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