Question about 2003 Suzuki RM 250

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My 2002 rm 250 will not engage into first gear. every other gear is fine its just first gear

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Hate to tell you this but the motor needs opening

Posted on Mar 20, 2011

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Posted on Jan 02, 2017

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1 Answer

1988 my rm 250 stuck gear


your shifting paw or drum is bad

Jun 15, 2014 | 2003 Suzuki RM 250

1 Answer

Well the motor locked up and i couldnt kick it at all shifted threw all the gears just fine but i wuz messing with it and i ran through all the gears trying to turn the back wheel and knock it loose didnt...


If you are running 5th gear mid throttle the compression in the motor wasnt enough to push the piston back down

for the record ( i run a ts 250 savage 2 stroke ) i,ve done it my self it happends

try to keep it the power band you will be fine

good luck.

Mar 26, 2011 | 2004 Suzuki RM-Z 250

1 Answer

What are the best front rear sprocket RM 250 2002


Hi Gapanzicia, for more information about your question please visit the website below. Good luck and have a nice day.
Rmx 250 Suzuki 2 Stroke
2002 Suzuki Motorcycle Service Repair Workshop Manuals

May 05, 2010 | 2003 Suzuki RM 250

1 Answer

I have a suzuki rm 125 1994 model when i pull the clutch lever in to put it in gear the clutch doesnt work t jst crunches into gear


Adjust the clutch cable to allow about 1/4" free play at the end of the clutch handle. Don't put the bike in gear until the rpms are near idle speed. The clutch is working fine if the bike does not lurch forward when going into gear at idle speed. Dirty, gritty oil in the gearbox can make the clutch grab. Consider changing oil if grabbing is the problem. The "crunch" you hear is the slider gear engaging into the driven gear. The higher the engine speed when being put into gear the louder the crunch. The slider gear engaging "dogs" can break. Crunching into gear is hard on the gears.

Post a comment to let me know how you come out on this.

Jun 04, 2009 | 2003 Suzuki RM 125

1 Answer

2002 rm 250 smoking


Probably due to a bad crank seal on the clutch side. The extra smoke is from the trans fluid burning through the cylinder.

May 26, 2009 | 2003 Suzuki RM 250

1 Answer

I have a93 rm 250 clutch not engaging


I am going to stick my neck out here and hope I can help.
The springs are not at all likely to be the problem. Any chance the cable is hanging up and not releasing fully? Disconnect the cable at the gearbox, put the bike in gear with the motor not running and see if the motor puts a major drag on pushing the bike. If pushing the bike makes the wheel lock up or the engine turn over it tends to say the cable is bad.

It could be you were given the wrong hub. Compare the old hub to the new one. Do the various measurements match? Contact the dealers parts department and ask how many fiber and how many steel clutch plates are in your clutch. Did your 9 year old son play with a funny looking frisbie and leave it in the back yard?
Ask what plate goes into the clutch hub first > Fiber or steel? Did you install the plates that way? Did the outer clutch cap go on properly and rest against the outer plate? Do any of the fiber disks have a gap wider than the other disks?

Food for thought. I hope this helps.
Please rate this answer. Thanks!

Mar 30, 2009 | 2003 Suzuki RM 250

1 Answer

2nd gear does not work on my Yamaha Virago xv250


Sounds like a slightly bent shift fork. The slider gear isn't quite engaging into 2nd. If the bend gets worse then you won't get into first and the pedal will get real stiff in those gears. The repair is best done in the shop.

Please rate this solution. Thanks!

Mar 28, 2009 | 2002 Yamaha Xv 250 Virago S

1 Answer

No power in first and second gear


try adjusting the needle jet on the top of the carb down one setting this will raise the needle when getting in the throttle. Altitude has alot to do with this setting of the needle jet also. UM if this doesnt work try goin up one setting from original if this doesnt work the power valve may be malfunctioning till it gets lose and then works fine till cool down may be sticking.

Jan 16, 2009 | 2003 Suzuki RM 250

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