Question about Harley Davidson XL 1200 C Sportster Custom Motorcycles

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Owner manual for XLH1200 - XL 1200 C Sportster Custom Harley Davidson Motorcycles

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Due to copyright laws, you are probably not going to find an owner's manual or service manual online. You'll either have to order one from the dealership or purchase one from a licensed seller.

Try this place. http://www.diyrepairmanuals.com/makes.asp

Good Luck
Steve

Posted on Jan 04, 2011

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Gear assembly for 2003 harley davidson XLH1200


Hi Rocco, I'm sorry you can't find the very first and best tool you ever bought for your Harley Davidson. Despair not, for a mere $6.50 you may be able to download another one from the website below and good luck. Harley Davidson Manuals Mark Workshop

Sep 04, 2012 | 2003 Harley Davidson XL 1200 C Sportster...

1 Answer

96 HD1200 left turn signal switch not registering on dashboard after reassemby found small black plastic piece unsure if came out of switch. rectangular and curved appx. 1/4"w x1/2l x1/8"h with...


This does not sound like part of the switch. It does sound like the tension piece that is on the underside of the throttle sleeve. It is used to apply tension to the throttle grip sleeve to either lock the throttle or make it where it doesn't return so easily. Go to http://www.bikebandit.com .

http://www.bikebandit.com/1996-harley-davidson-xlh1200-sport/o/m1778#sch148174

Good Luck
Steve

Sep 01, 2011 | Harley Davidson XL 1200 C Sportster Custom...

1 Answer

1989 XLH1200 will not shift into 3rd & 4th gear


Try shifting through the gears with the engine off and rocking the bike back and forth. If it still does not shift, the only thing you can do is to pull the transmission out and check the shifting mechanism. It could be several different things but in any case, the transmission has to come out.

Good Luck
Steve

Aug 18, 2011 | Harley Davidson XL 1200 S Sportster Sport...

1 Answer

I have a 1993 Harley Davidson Sportster XLH1200! I figured out that the 5th,6th and 7th numbers of my vin on my title are CAP which means its an XLH series! Model Code on my DMV title it says XL2! what...


This is a problem with your title. I'd consult the DMV about this. Here, as long as the VIN is correct as it appears on the frame, everything is fine. Some states use the engine number as their VIN number. Either way, the VIN should be the same as the one on your bike. Talk to the DMV about this.

Good Luck
steve

Jun 12, 2011 | Harley Davidson FLSTNI Softail Deluxe...

1 Answer

I have 2001 sportster XLH1200 my bark plug is black and my front plug is clean what is the cause off this problem


Hi,

Is it running and idling OK?

You should not have a totally clean front plug. It should be tan, like a paper bag.

Do a quick/free check - It is possible that your front cylinder is running too lean due to an air leak. You can diagnose an air leak by running propane or spraying WD-40 around the intake while running. If you hear a change in engine speed, you have a leak. Tighten everything up, ride for a bit and check your plugs again.

If that's not it, the rear cylinder is not completely burning - not enough spark energy. If you have not replaced your plug wires in awhile, it's probably time to do so. Replace the spark plugs of course, and inspect the coil terminals for corrosion.

Good luck!

Mar 11, 2011 | Maisto Harley Davidson 1997 XLH Sportster...

1 Answer

Torque Settings for XLH1200 sportster Harley Davidson


Hi Hoghall, I'm sorry you can't find the very first and best tool you ever bought for your Harley Davidson. Despair not, for a mere $6.50 you may be able to download another one from the website below and good luck. Harley Davidson Manuals Mark Workshop

Sep 20, 2010 | Harley Davidson XLH 883 Sportster...

1 Answer

I have a 1992 sportster 1200 xlh and need to know how the connecting rods are suppose to set in the flywheel. also need to know which side the spline on the flywheel should be


The connecting rods are known as "knife and fork" rods in that one rod sits inside the other at the crankpin. The "knife" rod goes to the front cylinder. The "spline" shaft you're talking about is called the "sprocket shaft" and goes to the left (primary drive) side of the engine. Try this site.

http://www.bikebandit.com/1990-harley-davidson-motorcycle-xlh1200/o/m1772

If this doesn't work, contact me directly at wd4ity@bellsouth.net

Good luck
steve

Aug 04, 2010 | Motorcycles

1 Answer

Replaced the clutch in my xlh1200 1995 with a kevlar clutch kit. when I put it back together I couldnt squeeze the clutch. I took off the derby cover and figured out that the adjustment screw was hitt


I would go back to scratch. Disassemble the clutch basket and reassemble it making sure you have it set in proper order. Then reassemble every thing. Also double check the clutches you bought are the proper ones for your bike.

Apr 25, 2009 | 2000 Harley Davidson XL 1200 C Sportster...

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