Question about 2001 Suzuki VL 800 Volusia

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Removal of rear wheel to repair puncture - 2001 Suzuki VL 800 Volusia

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In order to remove the rear wheel assembly, you are going to need a motorcycle lifting jack stand or similar device.

1. Stand the bike on the side stand

On the left side of the rear wheel:

2. Remove the 2 froward facing bolts.
3. Remove the allen head bolt with the wide head.

On the right side of the rear wheel:

4. Remove the brake adjuster nut on the end of the actuating lever.
5. Remove the Toque link nut at the bottom of the wheel assembly.
6. Remove the axle nut (castle nut and cotter pin).

7. Place the motorcycle jack under the swing arm or chassis tubes to stabilize the rear end.
8. Remove the axle.
9. Remove the axle from the splined drive gear and place the wheel assembly on the ground.
10. Pull the wheel assembly rearward.

Reverse the process to replace the wheel.

Posted on Jan 03, 2011

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SOURCE: Removal of rear wheel on

In order to remove the rear wheel assembly, you are going to need a motorcycle lifting jack stand or similar device.

1. Stand the bike on the side stand

On the left side of the rear wheel:

2. Remove the 2 froward facing bolts.
3. Remove the allen head bolt with the wide head.

On the right side of the rear wheel:

4. Remove the brake adjuster nut on the end of the actuating lever.
5. Remove the Toque link nut at the bottom of the wheel assembly.
6. Remove the axle nut (castle nut and cotter pin).

7. Place the motorcycle jack under the swing arm or chassis tubes to stabilize the rear end.
8. Remove the axle.
9. Remove the axle from the splined drive gear and place the wheel assembly on the ground.
10. Pull the wheel assembly rearward.

Reverse the process to replace the wheel.

Posted on Jan 03, 2011

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Removal of rear wheel on Suzuki VL800 to repair puncture


In order to remove the rear wheel assembly, you are going to need a motorcycle lifting jack stand or similar device.

1. Stand the bike on the side stand

On the left side of the rear wheel:

2. Remove the 2 froward facing bolts.
3. Remove the allen head bolt with the wide head.

On the right side of the rear wheel:

4. Remove the brake adjuster nut on the end of the actuating lever.
5. Remove the Toque link nut at the bottom of the wheel assembly.
6. Remove the axle nut (castle nut and cotter pin).

7. Place the motorcycle jack under the swing arm or chassis tubes to stabilize the rear end.
8. Remove the axle.
9. Remove the axle from the splined drive gear and place the wheel assembly on the ground.
10. Pull the wheel assembly rearward.

Reverse the process to replace the wheel.

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1 Answer

How to remove rear wheel to have puncture repaired please.


  1. Turn fuel tap off.
  2. Remove both side panels.
  3. Lay scooter on engine side ( on some kind of blanket or mat to protect the bodywork. don't forget handlebars and front mudguard.)
  4. Remove the 5 nuts holding the wheel to the hub with a 13mm socket. (make sure you remove the hub nuts and NOT the 5 which hold the two halves of the wheel itself.)
  5. Slide and wiggle wheel out past the exhaust.
  6. Do the above in reverse when puncture fixed.

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Section 04-02: Suspension and Wheel Hubs, Rear 1996 Escort, Tracer Workshop Manual
REMOVAL AND INSTALLATION Wheel Bearing and Hub Assembly NOTE: Wheel bearings are not serviceable and should therefore be replaced as an assembly with the wheel hub (1104).

Removal
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  1. Remove the wheel and tire assembly.
  1. Remove the hub grease cap (1131) from the wheel hub.
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but if you want a long term fix you are better off getting a new inner tube as once a puncture occurs with the quinny wheels they will carry on doing it but theey are cheap enough to replace via ebay for about £6

if you dont want to replace you will need to remove the rubber wheel from the hub as you would a bike tyre then remove the inner tube
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