Question about Harley Davidson FLHTCUI Electra Glide Ultra Classic Motorcycles

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The starter on my 1991 Harley Davidson FLHTCU is bad and I need to change it, what are the steps on doing this.

Posted by Anonymous on

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First, disconnect the battery. You'll need to remove the outer primary cover. Take the floorboard off, you may have to take the shifter at the floorboard off as well. Drain the primary and remove the bolts. Pop the cover off and clean everything up. Then, take the bolt out of the starter jackshaft at the top of the outer clutch drum. When you remove the jackshaft, watch for the coupler to come with it. Mark the coupler as to which end goes to the starter and which end goes towards the jackshaft.

Now, go to the right side of the bike and remove the exhaust system and anything else that may be in your way of getting the starter off. There will be two large bolts holding the starter on. I think it takes a 1/4" hex or Allen wrench to remove the bolts. Do not take the small but long bolts that holds the starter motor onto the solenoid.

Good luck
Steve

Posted on Jan 02, 2011

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Posted on Jan 02, 2017

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