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Anonymous Posted on Dec 18, 2010

My reliance sta-kleen 502 is leaking. The water is dripping on top of the pilot light, extinguishing the flame . Please advise me with step by step instructions to diagnose and attempt fix this myself. Thank you !

2 Answers

A

Anonymous

If you have a leaking water heater there is a serious problem.
http://waterheatertimer.org/Water-heater-leaking.html
Page shows how to limp along on a leaking water heater if your water heater needs replacement.

One of three things is causing the water:
1) Loose water connection on top of tank that is dripping down inside tank >> check pipes on top of tank.

2) The vent is clogged or not working correctly causing condensation inside flue pipe.
Condensation water is dripping back down inside tank.
Problem means possible CO poisoning if gas is not venting.
Look at vent pipe to see if joints are corroded.
Use long fireplace match > light match and put into draft hood at top of tank and see if smoke goes up.
Put hand at draft hood opening when water heater turns on to see if vent gas enters home.
Do same test when furnace turns on to see if furnace vent is pushing back into water heater.
Does water heater vent inside same pipe as furnace? You may need to set up separate vent for water heater if furnace gasses are pushing back into home.
Check furnace vent for obstructions.
Look at vent stack top of home to see if hood is in place.
Check if bird nest is built inside warm vent pipe.
Improper flue is top priority for getting fixed so vent gasses properly escape home.
You may have to call a plumber.
Professional plumbing forum:
http://www.thetankatwaterheaterrescue.com/forums/forum3/

3) Your water heater is rusted out.
A rusted tank has to be replaced.
It cannot be repaired.
However, before replacing tank, you do not want a tank failure where tank ruptures and water runs inside home until water is shut off.
This will cause major damage.
Protect yourself first.
Turn off water valve above tank.
Move gas knob to 'pilot' so burner is not heating water.
Open tub spout on hot side to relieve pressure on tank so it will not rupture.

Now you're protected.
Link above shows how to limp along on failed tank until you can replace heater.

You need a new gas water heater from Lowes or Home Depot
Look at label on side of you tank for gallons and btu's of your water heater.
Measure height to flue pipe so you get same height water heater, so pipes don't have to be changed.
You need a pipe wrench and teflon tape which will be wrapped on each pipe thread when pipes are reassembled.

Step1) Drain water heater using valve at bottom of tank.
http://waterheatertimer.org/Water-heater-will-not-drain.html

2) Turn off gas valve going into heater.
When gas valve is perpendicular to gas line, then gas is off.
Dissemble gas line to water heater.

3) Disconnect flue pipe and support flue pipe with wire so it doesn't not fall down. Flue pipe joints should be held together at each joint with 3 screws.

4) Turn off water. Shut off valve is on COLD side.
Disconnect water pipes.

5) Move old water heater out of way.

6) Set new water heater in place. Put water heater in drip pan.

7) Connect water pipes >> cold goes to side marked cold.
Hot to hot.
Buy new flexible water connector pipes at home center for easy installation of water pipes.

8) Connect gas line exactly as it was connected before.
Home center sells flexible gas line connector for easy installation of gas line.
To test for gas leak after installation, mix liquid soap with water and put around gas line joints to see if there are bubbles.
Natural gas has less pressure than water lines, so gas pipes are easy to seal with ordinary wrench.

9) install TP pipe that runs to floor. Use old one off old heater.

10) Fill tank completely with water until water is coming out of tub spout.

11) Turn on gas, and light pilot as shown in manual.
New gas heater sometimes have small water leak when first fired up, so ignore a bit of water.

12) Save water heater manual like it is gold, and read everything in manual.

Testimonial: "thanks good starting place how much is a cheap water heater "

  • Anonymous Dec 19, 2010

    Small natural gas heater may run about 300-350. If you're in the country and use propane, propane heaters cost more. I drop by Lowes all the time looking for scratch-n-dent models that have a few dollars off. Here's another tip: offer $50 less because Lowes runs coupons for $50 off any purchase over a set amount. Remember you also need to buy flexible connectors for water and gas lines unless old ones are in good shape. Plus you need a pipe wrench and teflon tape. These additional things cost another $68. Here's another angle depending on how much hot water you need. Buy a 20 gallon electric heater with 1500 Watt element. A 20 gallon electric heater is enough for 1 shower each hour. Add a 14 gauge wire to the water heater and plug into a receptacle. Connect water lines to side of tank and that's it. Natural gas water heater is cheaper to operate over the long haul, but small electric heater costs less to buy.

×

A

Anonymous

First make sure there is no electrical connected to it before you touch any water heater, some high and mid efficiency units are run by a fan to exhaust the gas if it is a gas burning unit. let me know if its gas or electric.

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Related Questions:

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1answer

My reliance 502 gas water heater . The pilot is lite but no hot water coming out of tap?

After lighting the pilot, you must turn the gas valve knob from 'pilot' to 'on' at whatever temp setting you prefer.
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My water heater pilot light won't stay lit

I would try cleaning the thermo couple surfaces with some steel wool... Both where the flame contacts the sensor, and the electrical contacts. Even a small increase in voltage may be enough to hold the pilot valve open. Both black, and white soot on the sensor end, can act as an temperature insulator, lowering the output voltage.
As for finding the part numbers for replacement: http://www.reliancewaterheaters.com/media/48391/242117_RPPCR01111-Reliance-Parts-Catalog.pdf
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Pilot light not stay lit

Copy following links:
http://waterheatertimer.org/How-to-light-gas-water-heater.html
http://waterheatertimer.org/How-to-install-gas-water-heater.html
http://waterheatertimer.org/How-to-troubleshoot-gas-water-heater.html
http://www.thetankatwaterheaterrescue.com/forums/forum3/
Reliance is made by AO Smith company, and air intake located on bottom of unit.
Make sure you have adequate incoming air and vent is working.
Remember, the pilot is located upwards from the viewing sight-glass, so it is sometimes difficult to see pilot.
Pilot flame must burn clear blue, with bits of yellow and red. Yellow flame means inadequate air supply or venting.

Gene
h

If you need further help, I’m available over the phone at https://www.6ya.com/expert/gene_9f0ef4df2f9897e7

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Relief valve leaking on sta kleen 502

1) Copy following link for TP valve troubleshoot steps:
http://waterheatertimer.org/How-to-replace-TP-valve.html

2) Add a comment and say what you find.

If you need further help, I’m available over the phone at https://www.6ya.com/expert/gene_9f0ef4df2f9897e7

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Replace thermocouple gas water heater

Thank you for the brand. Approx how old is water heater? 2nd and 3rd digit of serial number are year of manufacture.
For general instructions:
http://waterheatertimer.org/How-to-replace-thermocouple.html

Reliance is AO Smith, and air intake is located on bottom of tank.
Inspect and Clean intake.
Do NOT underestimate need to keep air intake clean because the arrestor screen is fine mesh and once clogged will cause heater to fail. Older models might need full replacement and at least parts.
http://waterheatertimer.org/images/Flame-trap-inspection-325.jpg

Product manual?
These gas water heaters are changing quickly today. The Reliance site shows the 909 but not 805
http://www.reliancewaterheaters.com/lit/om.html
The older designs are different, but instructions shown above will help.

If you need further help, I’m available over the phone at https://www.6ya.com/expert/gene_9f0ef4df2f9897e7

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My 606 reliance gas water heater run for 5min and pilot goes out

If the pilot will light and stay lit, then ECO is not tripped, and thermocouple is probably good.
If ECO is tripped, then pilot will have no gas.
Usually if thermocouple is bad or installed incorrectly, the pilot goes out immediately after releasing the pilot knob during lighting.
http://waterheatertimer.org/How-to-test-water-heater-thermocouple.html

First thing is to clean water heater air intake and get more fresh air to the water heater and see if that solves problem. Combustion of hydrocarbon requires oxygen that must be pulled into the water heater from surrounding rooms. If water heater is closed off, or located in hot attic that is not correctly vented, or house is tightly sealed, or air intake is clogged, then there is not enough oxygen to support combustion.

Next thing to check is color and size of pilot flame.
If color of flame is NOT clear blue, or if flame is weak, then that says the pilot orifice and burner tubes and burner should be removed and cleaned, along with cleaning combustion chamber.

Additional suspects include combination of things, including: , bad gas control valve, low gas pressure, air in gas line, water dripping down vent and putting out pilot, reverse air flow or backdraft down the vent that blows out pilot, damaged burner parts because of exposure to trace chemicals such as bleach and wax.
Open following link to see various images and read resources.
http://waterheatertimer.org/How-to-install-gas-water-heater.html#troubleshoot
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I can not light the pilot on my reliance sta-kleen 502 (30 gallon) waterheater. please help

Reliance is Rheem
Replace thermocouple is best start point.
Example Whirlpool manual shows general replacement steps on page 22:
Buy thermocouple at hardware or home center. measure length before going to store.
http://waterheatertimer.org/pdf/Whirlpool-6510397.pdf

Utube videos show how to replace thermocouple

Many things can affect pilot:
Low gas pressure, Water or air or debris in the gas control valve, High-heat event causing ECO to trip requiring new gas control valve, burner and tubes needing clean-out, FV sensor tripped, loose or bad thermocouple.
Manual above shows general steps for doing some of these things, but service technician is probably best choice if thermocouple does not fix problem.

Gas water heaters require periodic maintenance.
If repairs cost more than $330, then buy new gas water heater and install yourself.
Use the old one for a solar collector.
http://waterheatertimer.org/How-to-install-gas-water-heater.html

Upvote the help.
And take advantage of fixya expert assistance live.
For a price, expert works with you while you work on water heater or any do-it-yourself project.
Fixya is always less expensive than a service call.
0helpful
1answer

My reliance sta-kleen 502 gas water heaters' pilot will not lihgt. can some one give me an idea what to do.

Reliance is Rheem
Replace thermocouple is best start point.
Example Whirlpool manual shows general replacement steps on page 22:
Buy thermocouple at hardware or home center. measure length before going to store.
http://waterheatertimer.org/pdf/Whirlpool-6510397.pdf

Utube videos show how to replace thermocouple

Many things can affect pilot:
Low gas pressure, Water or air or debris in the gas control valve, High-heat event causing ECO to trip requiring new gas control valve, burner and tubes needing clean-out, FV sensor tripped, loose or bad thermocouple.
Manual above shows general steps for doing some of these things, but service technician is probably best choice if thermocouple does not fix problem.

Gas water heaters require periodic maintenance.
If repairs cost more than $330, then buy new gas water heater and install yourself.
Use the old one for a solar collector.
http://waterheatertimer.org/How-to-install-gas-water-heater.html

Upvote the help.
And take advantage of fixya expert assistance live.
For a price, expert works with you while you work on water heater or any do-it-yourself project.
Fixya is always less expensive than a service call.
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