Question about 2002 CCM 604 DS Supermoto

1 Answer

Have taken timing belt and pulleys off,refitted with timing marks on the pulleys at 12 o clock position.When the engine is turned slowly with kick start either the crank locks or the piston seems to be touching something or could it be a gear?What do I need to do to fix it?

Posted by on

1 Answer

  • Level 3:

    An expert who has achieved level 3 by getting 1000 points

    All-Star:

    An expert that got 10 achievements.

    MVP:

    An expert that got 5 achievements.

    President:

    An expert whose answer got voted for 500 times.

  • Master
  • 2,309 Answers

More like the piston is touching a valve. quick test, romove spark plug using and indicator ( i use a pencil) in the hole slowly raise the piston to top, none of the valves should be open, if so then th timing is off

Posted on Nov 08, 2010

1 Suggested Answer

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

Hi,
a 6ya expert can help you resolve that issue over the phone in a minute or two.
best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
the service is completely free and covers almost anything you can think of (from cars to computers, handyman, and even drones).
click here to download the app (for users in the US for now) and get all the help you need.
goodluck!

Posted on Jan 02, 2017

Add Your Answer

Uploading: 0%

my-video-file.mp4

Complete. Click "Add" to insert your video. Add

×

Loading...
Loading...

Related Questions:

1 Answer

Replace timing belt on 2002 kia spectre


Removal & Installation

1.5L, 1.6L (VIN 5) & 1.8L Engines
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Disconnect the negative battery cable.
  3. Remove the accessory drive belts.
  4. Remove the alternator.
  5. Remove the water pump and crankshaft pulleys.
  6. Remove the timing belt guide plate.
  7. Remove the upper and lower timing belt covers.
  8. Position the crankshaft so that the timing mark is aligned with the timing mark on the engine.
  9. Verify that the I and E mark on the camshaft pulley align with the mark on the cylinder head.
    NOTE
    Do not move the crankshaft or camshaft once the timing marks have been correctly positioned.
  10. If the timing belt is to be reused, mark the direction of rotation on the timing belt.
  11. Remove the timing belt tensioner pulley.
  12. Remove the timing belt.


26088909-0r3idicjw2hp5z0o4sqjrbpc-4-0.gif


26088909-0r3idicjw2hp5z0o4sqjrbpc-4-1.gif


26088909-0r3idicjw2hp5z0o4sqjrbpc-4-3.gif
To install:
  1. Install the timing belt tensioner pulley, move the tensioner to its furthest point and tighten the lockbolt.
  2. Install the timing belt onto the pulleys, as follows, crankshaft pulley first, then the idler pulley, exhaust camshaft pulley, intake camshaft pulley, and the tensioner pulley.
  3. Loosen the tensioner pulley and allow the tensioner spring to apply tension on the belt, then tighten the lockbolt to 28-38 ft. lbs. (38-51 Nm).
  4. Rotate the crankshaft clockwise 2 turns and be sure all marks are still correctly aligned.
  5. Install the remaining components in the revere order of the removal noting the following torque specifications:

    Crankshaft pulley: 9-13 ft. lbs. (12-17 Nm) Water pump pulley: 9-13 ft. lbs. (12-17 Nm)
  6. Connect the negative battery cable.

Feb 10, 2016 | 2002 Kia Spectra

2 Answers

Kia sedona instructions to replace serpintene belt


Hi, Here is the procedure for a 2002 KIA Sedona 2.9, Engine code KJ. I I can not guarantee the followingprocedure is exactly the same as your car.

Warnings and recommendations Unless otherwise advised by the manufacturer, the following procedures are recommended: Always fit a new timing belt after removal Check the tensioner and idler pulleys; renew if necessary Never turn the engine in the direction opposite to that of normal operation Check the belt(s) for cracks, fraying, wear and oil contamination Note: The engine must be cold before timing belt adjustment Note: Avoid bending, torsion or traction General Before disconnecting the battery cable, check the audio system security code kj_t_dba_uk_6.jpg
Always check the timing marks before timing belt removal Removal Disconnect the battery Remove the radiator upper hose Remove the fuel filter unit Note: Do not disconnect the hoses carniv_j3tci_t_dba_uk_3.gif
Remove the engine mount kj_t_dba_uk_4.gif
Remove the bracket Remove the right front wheel Remove the air-conditioning drive belt Remove the ancillary drive belt Remove the ancillary drive belt tensioner Remove the coolant pump pulley Remove the crankshaft pulley Remove the timing cover(s) kj_t_dba_uk_6.jpg
Align the timing marks Loosen the tensioner kj_t_dba_uk_7.gif
Remove the tensioner Remove the timing belt Check the gearwheels, tensioner and idler pulley(s) for damage and wear Renew if necessary Installation kj_t_dba_uk_6.jpg
Check the timing marks Fit the timing belt kj_t_dba_uk_7.gif
Fit the tensioner kj_t_dba_uk_3.gif
Adjust the tensioner kj_t_dba_uk_1.gif
Align the marks on the tensioner Tighten the tensioner (23.5 Nm) Rotate the engine 2 rotations by hand kj_t_dba_uk_6.jpg
Align the timing marks kj_t_dba_uk_8.gif
Check the tensioner Repeat the procedure if required Refit the timing covers Refit the crankshaft pulley (373 - 392 Nm) Refit the coolant pump pulley (17.6 - 28.4 Nm) Fit the ancillary drive belt tensioner Fit the ancillary drive belt Refit the air-conditioning drive belt Refit the front right wheel (88 - 108) kj_t_dba_uk_4.gif
Fit the bracket (36.2 - 53.9 Nm) Refit the engine mount carniv_j3tci_t_dba_uk_3.gif
Refit the fuel filter unit Refit the radiator hose(s) Refill the cooling system Check for leaks Reconnect the battery earth cable Torque settings Tensioner: (23.5 Nm) Timing covers (6.9 - 9.8 Nm) Coolant pump pulley: (17.6 - 28.4 Nm) Special tools Special tools are not required

Jan 06, 2013 | 2004 Kia Sedona

1 Answer

Water pump/timing belt on 02 volvo s60 turbo diagram


5-Cylinder Engines
  1. Before servicing the vehicle, refer to the Precautions Section.
  2. Remove or disconnect the following:

    Negative battery cable Engine stabilizer brace Servo reservoir Expansion tank Accessory drive belt Front timing belt cover Right front wheel Inner fender liner
  3. Turn the crankshaft clockwise until the markings on the crankshaft and camshaft pulley correspond.
  4. Turn the crankshaft a further 1/4 turn clockwise and then back again until the markings correspond.
  5. Remove the upper timing belt cover.
  6. Slacken off the belt tensioner center bolt slightly.
  7. Hold the center bolt still and turn the eccentric on the tensioner clockwise to 10 o'clock.
  8. Remove the vibration damper using Volvo counterhold 999 5433 or equivalent.
  9. Remove the camshaft belt.

To install:
  1. Turn all the pulleys listening for bearing noise. Check to see that the contact surfaces are clean and smooth. If the tensioner pulley lever or idler is seized, replace it.
  2. If replacing with a new idler pulley, tighten to 18 ft. lbs. (24 Nm).
  3. If replacing tension pulley, screw into place using the center bolt by hand. Ensure that the tensioner fork is centered over the cylinder block rib. Ensure that the Allen hole on the eccentric is at "10 o'clock".
  4. Install the camshaft belt over pulley wheel on the crankshaft.
  5. Install the vibration damper and tighten the center nut to 133 ft. lbs. (180 Nm).
  6. Install the timing belt in the following order:
    1. Around the crankshaft sprocket.
    2. Around the right idler pulley
    3. Around the camshaft sprockets
    4. Around the water pump
    5. Onto the tensioner pulley

  7. Carefully turn the crankshaft clockwise until the timing belt is tensioned. The belt must be tensioned between the intake camshaft pulley, the idler pulley and the crankshaft
  8. Hold the belt tensioner center bolt secure. Turn the belt tensioner eccentric counter-clockwise until the tensioner indicator passes the marked position.
  9. Then turn the belt tensioner eccentric back so that the indicator reaches the marked position in the center of the window and tighten the center bolt to 15 ft. lbs. (20 Nm).
  10. Press the belt to check that the indicator on the tensioner moves easily.
  11. Install or connect the following:

    Front timing belt cover and tighten to 9 ft. lbs. (12 Nm) Upper timing belt cover Accessory drive belt Servo reservoir Expansion tank Engine stabilizer brace. Tighten the bolts at the suspension turrets to 37 ft. lbs. (50 Nm). Tighten the engine bracket bolt to 59 ft. lbs. (80 Nm). Inner fender liner Front wheel Negative battery cable

    11_15_2011_12_32_39_am.gif


    Fig. Timing mark alignment
    Timing mark alignment


11_15_2011_12_35_07_am.gif Fig. Belt tensioner

  1. Belt tensioner
    11_15_2011_12_37_19_am.gif

    Fig. Timing belt installed
    Timing belt installed

    Fig. Tension indicator at different temperatures
    Tension indicator at different temperatures

11_15_2011_12_38_14_am.gif

Nov 14, 2011 | Plumbing

1 Answer

Timing marks 1600 cc zetec engine


Hi the camshaft timing is two slots cut in the end of the camshafts where a locking plate can be inserted to hold the position of the camshafts the sprockets are not keyed and are a cone fit so dont undo them from the camshafts until you have locked them in the timed position
the crankshaft position should be marked on the pulley wheel and the front cover but are very hard to spot sometimes if you can get underneath the car its easier to spot with a torch from there
or if you remove the front pulley on the flat face of the bottom pulley sprocket is "D" on its side pointing to two marks at the top at the 12 oclock position is about tdc take care as the sproket is only pushed on a short way and can come off when uder belt pressur but is keyed so can be refitted easily or take a spark plug out of number one cylinder and use a long thin blade screwdriver to find top dead center by gently turning the crankshaft pulley until the screwdriver stops moving upwards and befor it moves down is roughly top dead center ,once you have top dead center found and the cams locked in position you have the engine timed and ready for adjustment or a belt change

Feb 20, 2011 | 1999 Ford Escort

1 Answer

Hi ive got a 1996 isuzu bighorn ive attempted to change the timing belt but the injector pump pulley moved when i took the belt off. i put it back where i thort it was and tried a tooth either way but no...


Timing belt installation

1. Ensure locking bolts located correctly [4] & [5] in the picture below:

tdisline_32.jpg
CS = Crankshaft
CA = Camshaft
IP = Injection Pump

2. Ensure timing marks aligned [10].
3. Fit timing belt in clockwise direction, starting at crankshaft sprocket.

NOTE: "ISUZU" lettering on belt should be readable from front of engine.

4. Slacken tensioner pulley bolt [9]. Push tensioner pulley against belt.
5. Ensure belt is taut between injection pump sprocket and tensioner pulley as well as crankshaft sprocket and camshaft sprocket.
6. Position tensioner lever [8] against tensioner pulley housing.
7. Remove locking bolts from sprockets [4] & [5].
8. Apply a load of 10 ... 12 kg to tensioner lever. Use spring balance [11].
9. Tighten tensioner pulley bolt to 80 Nm.
10. Turn crankshaft slowly 45 degrees anti-clockwise. Use spring balance to tension belt.
11. Repeat tensioning procedure at 45 degrees intervals for one anti-clockwise turn of the crankshaft.

NOTE: DO NOT turn crankshaft clockwise during tensioning procedure!

12. Fit tensioner lever to original position. Tighten nuts [12].
13. Install: Injection Pump flange [6], Camshaft sprocket flange [7], and water pump pulley.
14. Install components in reverse order of removal & refill coolant.

tdisline_33.jpg
PLEASE DO RATE MY RESPONSE. THANKS!

Nov 27, 2010 | 1996 Isuzu Trooper

1 Answer

I want to set the timing on a toyota camry 1992 model 4cyl before i remove the timing belt, is there any marks before removing?.


Yes, good thinking. the bottom pulley will be marked AT "O" and the cams will have a mark at 12 o clock. if they are AT 6 o clock, then turn the engine another revolution until they are at 12 o clock. there will be a mark to line them up to. Th ecrank pulley will have a mark, once all the covers are off. Be sure to replace all the components, water pump and pullies and tensioner. I like the CRP timing belt kits. TB257LK2

Nov 18, 2010 | 1992 Toyota Camry V6

2 Answers

Looking for timing mark's for a 1997 camry with a 2.2 4cyl motor?


Hi,


You find the timing marks on the picture below.

moz-screenshot-2.pngaab8238.jpg



Removal
Remove auxiliary 1. drive belts.
2. Support engine.
Remove:
Engine mounting and bracket.
Timing belt upper cover [1].
3.
4. Turn crankshaft clockwise to TDC on No.1 cylinder. Ensure timing marks aligned [2] & [3].
Remove:
Crankshaft pulley bolt [4].
Crankshaft pulley [5]. Use tool No.09213-60017.
5.
6. Ensure timing marks aligned [2] & [3].
7. Slacken tensioner bolt [6]. Move tensioner away from belt and lightly tighten bolt.
Remove:
Timing belt lower cover [7].
Crankshaft sprocket guide washer [9].
Timing belt.
Tensioner pulley.

Installation
Installation
1. Check tensioner pulley for smooth operation.
2. Check free length of tensioner spring is 46,0 mm [8]. Replace spring if necessary.
3. Fit tensioner and spring. Ensure spring is connected correctly.
4. tighten bolt [6].
5. Ensure timing marks aligned [2] & [3].
6. Fit timing belt. Ensure belt is taut between sprockets.
Install:
Crankshaft sprocket guide washer [9].
Timing belt lower cover [7].
Crankshaft pulley [5].
7.
8. Slacken tensioner bolt 1/2 turn [6].
9. Turn crankshaft two turns clockwise to TDC on No.1 cylinder. Ensure timing marks aligned [2] & [3].
Turn crankshaft slowly 1 7/8 turns clockwise until crankshaft pulley timing mark [3] aligned with 45° BTDC mark [10] on
timing belt lower cover [7].
10.
11. Tighten tensioner bolt [6]. Tightening torque: 42 Nm.
12. Install components in reverse order of removal.
13. Tighten crankshaft pulley bolt [4]. Tightening torque: 108 Nm.
Manufacturer: Toyota

Jun 25, 2010 | 1997 Toyota Camry

1 Answer

2002 hyundai accent DL sedan. my tension pulley


hi from uk to retime cambelt is as follows = the crank cog has a mark which lines up with corresponding mark on front of engine block mark is approx 12-30 o/clock this is TDC No 1 the the cam cog has a small drilled hole in one of the webs just below the cog teeth ? this hole has to be at 12-o/clock position and then using a small mirror if you look through this hole you will see a vertical notch on the front of block this is theTDC mark for cam you then fit belt anticlockwise from c/shaft to cam then round tensioner then release tensionor to tension belt and then lock it up torque both bolts 20 - 27Nm rotate engine manually 4 complete turns clockwise then recheck marks ok /re align ? then re assemble crank pully bolt torque is 140 -150 Nm may i just inform you? that your engine is what is known as interferance that is to say in event of c/belt failure there is more than likely valves to piston contact however this can also occure too if miss timed belt fitted and engine has tried to start ? a compression test on cylinders will confirm if this has happened or not ? hope this helps

Mar 16, 2010 | 2001 Hyundai Accent

2 Answers

Replaced water pump and now i need to know how to reset timing


I hop you are replacing the belt and tensioner/ idler pulleys. the crank pulley has a notch approx 12'oclock. the cams will be marked rear cam "I" and front cam "E" .. put both letters at 12 o clock. there should be a notch at the top of the cover for the cams at 12 o clock. thats all there is to it. to tension the belt, after you have it all timed up. put some tension on it, tighten tensioner bolt, turn the engine 2 revolutions, then double check your marks, push down with you thumb between the cam sprokets with 20 lbs of force, the belt should delfect about 10MM if its too loose, loosen the tensione rbolt an dturn it tighter a little more an dck tension again. If you get it too tight it will whine and wear the cam journals, too loose and timing will not be correct.

Sep 18, 2009 | 2001 Kia Sephia

2 Answers

Timing belt alignment


A factory service manual would help, but I'm assuming that if you had one, you probably wouldn't be on this site.

To set the timing, you need to first perform the obvious: remove the accessory drive belts, cam pulley covers, and engine fan and hub. Next you'll need to rotate the engine by hand until the timing marks on the camshaft sprockets and crankshaft are aligned with their corresponding stationary marks. The 0 degree mark on the lower timing belt cover is the timing mark for the crankshaft pulley. There is a mark (small, vertical formed indentation) for the left camshaft pulley on the backing plate behind the pulley near the 1 o` clock position. The same mark exists for the right camshaft pulley only it is on the backing plate near the 8 o`clock position (making it difficult to see). With the crankshaft placed at the zero mark, you can observed where the timing discrepancy exists.

(TIP: Once the right camshaft timing is properly lined up, etch an additional mark on the pulley's face and the backing plate at the 12 o`clock position. This will make it easier to align the pulley for furture adjustments and repairs)

To set the timing correctly, move the crankshaft pulley to 12 deg. BTDC. Being careful to not disturb the position of the crankshaft once it has been moved to that position, remove the crankshaft pulley, lower timing belt cover, timing belt tensioner, and timing belt. Compress the timing belt tensioner and if the original ring pin isn't available to retain the tensioner a small allen wrench can be used to achieve the same results. Line up both camshaft marks and reinstall the timing belt and timing belt tensioner (do not remove the timing belt tensioner tool used to maintain the tensioner piston in a compressed position). When installing the timing belt, be sure to allow the least amount of slack to exisit between the left camshaft pulley and the crankshaft sprocket, but without moving the pulleys.

Next, remove the timing belt tensioner piston retention tool and mount the lower timing belt cover and crankshaft pulley (without fully installing them). Rotate the crankshaft pulley to the 0 deg. mark. If done correctly, moving the crankshaft pulley from 12 deg. BTDC to 0 deg. will remove all remaining slack from the timing belt assembly and the camshaft pulleys and crankshaft pulleys will be lined up with their corresponding marks. Once proper timing has been achieved, install all removed parts.

(Another TIP: I hope it's not necessary, but in case it is, I'll remind you that proper torque of all bolts are necessary as this is an all aluminum engine. Stripping out bolts holes due to over-tightening bolts occurs very easily and become very annoying to deal with [e.g. alternator belts not being able to be tightened completely and constantly squealing every few days, etc.])

Apr 26, 2009 | 1997 Isuzu Rodeo

Not finding what you are looking for?
2002 CCM 604 DS Supermoto Logo

Related Topics:

122 people viewed this question

Ask a Question

Usually answered in minutes!

Top CCM Experts

yadayada
yadayada

Level 3 Expert

75817 Answers

Jay Plesset

Level 3 Expert

2825 Answers

Tom Chichester

Level 3 Expert

34170 Answers

Are you a CCM Expert? Answer questions, earn points and help others

Answer questions

Manuals & User Guides

Loading...