Question about kawasaki ZX-6R Ninja Motorcycles

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Hi i hawe a problem with kawasaki zx6r 636 2004 .The problem is with gearbox i 3rd gear,when i up shift gears its perfect but when i put down the trotle in 3rd its become noisy something like wants to slip out the 3rd gear please help me thanks

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  • kawasaki Master
  • 4,536 Answers

Its hard to diagnose without riding-get a repair manual it has troublshootin section--may be lookin at a bottom end job

Posted on Oct 11, 2010

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1 Answer

I have a problem shifting in to second gear on my 2005 zxr6 636


Hi, Robert and the usual suspects are:
1. Clutch dragging slightly.
2. Primary chaincase overfilled with lubricant.
3. Corners wore off shifter clutch dogs.
4. Shifter return spring bent or broken.
5. Bent shifter rod.
6. Loose shift lever on shifter shaft.
7. Shifter forks sprung.
8. Shifter pawl needs adjusting.
9. Heel/toe shifter coming in contact with the floorboard.
10. Transmission oil too heavy.
For more information about your issue and valuable "FREE" downloads that you will need please click on the links below. Good luck and have a nice day.
2nd gear problem help
http://zx6r.com/zx6r/13501-2nd-gear-prevention.html
Kawasaki Ninja ZX 6R Service Manual
OEM Parts for Kawasaki
Kawasaki Ninja ZX 6R Owner Manual

May 01, 2016 | 2007 kawasaki Ninja ZX6R

1 Answer

1999 ninja 600 will not shift to forth or fifth


Hi, Mathew and the usual suspects are:
1. Clutch not disengaging.
2. Bent shift shaft.
3. Shift fork bent or seized.
4. Gear seized on the shaft.
5. Gear positioning lever binding.
6. Shift return springs weak or broken.
7. Shift return spring pin loose
8. Shift mechanism arm spring is broken.
9. Shift mechanism arm is broken.
10. Shift drum is broken.
For more information about your question and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
Wont Upshift into 3rd or 4th
http://zx6r.com/zx6r/38529-bike-will-not-shift-up-into-2nd-any-higher-gears-please-help.html
Kawasaki Ninja ZX 6R Service Manual
OEM Parts for Kawasaki
Kawasaki Ninja ZX 6R Owner Manual

Mar 30, 2013 | 1999 kawasaki ZX-6R Ninja

1 Answer

Do you have to split the cases on 1996 zx6r ninja 600cc f2 to change the shift forks


Dude shift forks...no you dont have to spilt ****** can go threw oil pan just difficult since you are working under the bike....haynes manual will explain it all,,,im having same problem mine wont shift down and no cant get neutral...so gotta find a good place on the web to buy chaep good parts!

Jul 04, 2012 | 1996 kawasaki ZX-6R Ninja

1 Answer

I've got a 1996 Kawasaki ZX6R. The bike runs great. However, it will shift down into first gear, but won't shift up past neutral. Any thoughts? Thanks, Lance


The bike has a bent shift fork. The engine must come out then gets flipped upside down to remove the bottom half of the crankcase. This allows access to the gears and shift forks. The repair is not recommended for the home mechanic. Please rate my answer. Thanks. tombones49_211.gif

Jul 14, 2011 | 1996 kawasaki ZX-6R Ninja

1 Answer

Auto won't down shift when o/d button is pushed


This button only makes the gearbox change from 3rd to 4th or 4th to 3rd, will not down shift in any other gear, make sure it is in 4th gear, usually above 60km, than press o/d off it should go into 3rd gear, if it does not than see a automatic specialist, it is usually a sensor, if you go to Toyota they will charge you a fair bit.

Jun 08, 2011 | 1996 Toyota RAV4

1 Answer

Engine wants to bogg down after 3rd gear


it sounds like you need to richen up your system. are you sure you have the clip in the right position. 4th from top or 4th from bottom? if it's in the correct position, try adjusting you mixture screw to allow for either more fuel or less air.

May 15, 2010 | 1995 kawasaki ZX-6R Ninja

1 Answer

Engine wants to bogg down after 3rd gear


Fuel starvation.

?Air leak
?Lack of fuel delivery
?Partly blocked jet

Mar 30, 2010 | 1995 kawasaki ZX-6R Ninja

1 Answer

Can select 1st gear and 2nd gear but am unable to select 3rd gear at all..... New gear box?


The gearbox does not need to be relpaced. The bike has a bent shift fork. The engine comes out then gets a complete tear down to get to the bad fork. This will probably cost $1200 or so. Call a dealer and get an estimate. Please rate my answer. Thanks.

Feb 21, 2010 | 1999 kawasaki ZX-6R Ninja

1 Answer

HI, I have got a problem with my kawasaki ZR7 gearbox


p[robably neither but a broken return spring on the selector lever

May 15, 2017 | kawasaki Full Suspension Mountain Bike Men

1 Answer

Desciption of the gear positions on the automatic gear shift


The gearbox normally shifts like this in "D":

1st gear to 2nd gear

2nd gear to 3rd gear

3rd gear to OverDrive

If you have the selector in "2", it will not make the final 2 shifts. "2" is nice for descending very steepo hills slowly, and also is nice to use coming down hills when it is icy/snowy, the engine will slow down in "2", and you will not have to depress the brake pedal.

Apr 09, 2009 | 1996 Toyota RAV4

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