Question about 1978 kawasaki Z 650

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I have a Kawasaki KZ 650 that will not start. New battery, new coil packs, new plugs, new wireharness. When the starter button is depressed, it makes a sound like grinding, like teeth missing. I am unfamiliar with this bike so any help would be appreciated.

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This bike uses a starter clutch, and when they slip it sounds like gears slipping. it is behind the altanator on the left side of motor.

Posted on Sep 30, 2010

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2007 Kawasaki KLR 650 no electrical power


Hi, Ron before testing any electrical component in the Starting Circuit it is "IMPERATIVE" that you have a fully charged battery of 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage, the battery is faulty and must be replaced. AGM type batteries fall into this scenario more so than lead-acid batteries.
1. Ignition Switch not in the "ON" position.
2. Engine Run Switch in the "OFF" position.
3. Engine Run Switch is "FAULTY" or corroded.
4. Check the battery terminals for damage or corrosion check the battery cables at "BOTH" ends for loose, corroded, or broken connectors, "INSIDE" and outside the cable harness, perform connector wiggle test and check cables with an ohmmeter.
5. Bank angle sensor needs a reset or is faulty.
6. FOB battery low or dead.
7. Faulty ignition switch.
8. Faulty starter button.
9. Faulty kickstand, clutch, neutral safety switch.
10. Security alarm needs a reset.
11. Starter relay, solenoid, starter motor or circuit wiring faulty.
12. Starter armature or field coils have failed.
13. Main fuse or circuit breaker may be blown or faulty.
14. Faulty ignition relay.
15. The electric starter is working but starter clutch has failed.
16. Check for engine trouble codes.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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1977 kawasaki kz 650 no power or start.


It sounds like something may have shorted, come loose, or burned out.
Tracing where this is will take time and a multimeter to test all connections.

Mar 15, 2013 | 1977 kawasaki Z 650

1 Answer

Bike won't start, nothing wrong with battery, just a clicking noise when ignition button is depressed


Hi, Justin it should be noted that in order to "PROPERLY" diagnosis any electric starter issue it is "IMPERATIVE" that you begin with a fully charged battery 12.5 volts or better and be able to pass a proper load test, and the usual suspects are:
1. Battery terminals have loose or corroded connections.
2. Battery cables faulty due corroded or broken internal wiring at the cable connector especially the "NEGATIVE" cable which needs to be checked at "BOTH" ends.
3. Battery voltage, must be 12.5 volts or better, voltage from the battery to the main circuit breaker to the ignition switch to the security/ignition fuse to the TSM/TSSM module to the engine stop/run switch to the starter button to the starter relay to the green wire that connects to the starter solenoid can not drop more than 1/2 volt of battery voltage.
4. With a voltmeter connected to the battery, the ignition switch in the on position, the kill switch in the run position, the starter button depressed, starter engagement should not bring voltage below 8-9 volts.
If a lower voltage is produced a proper battery load test should be performed with a load tester to validate battery integrity or battery replacement.
5. Faulty starter relay, check continuity.
6. Faulty starter solenoid, check contact plate and shoes for excessive electrical erosion/etching, refurbish as necessary or invert contact plate and use the virgin backside. Check contact shoes for being loose. Replace solenoid if the negative function is still a final outcome.
7. Faulty starter, bench test starter with a 12-volt battery if negative function check, decontaminate and undercut armature commutator segments as necessary, check segments with an ohmmeter probe each one and the segment next to it for shorts. Have the armature tested with a growler and field coils, and brush plate with an ohm-meter for opens, shorts or grounds. Replace brushes if less than .438" It is generally cheaper to overhaul/refurbish a starter motor than buying a new one.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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1 Answer

2001 Kawasaki VN 1500 Vulcan Classic will not start just clicks


Hi, Hornet you turn on the ignition switch press the starter button and all you get is the dreaded "CLICK" now before testing any electrical component in the Starter System it is "IMPERATIVE" that you have a fully charged battery of 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage, the battery is faulty and must be replaced. AGM type batteries fall into this scenario more so than lead-acid batteries and the usual suspects are:
1. Battery terminals have loose or corroded connections.
2. Battery cables faulty due corroded or broken internal wiring at the cable connector especially the "NEGATIVE" cable which needs to be checked at "BOTH" ends.
3. Battery voltage, must be 12.5 volts or better, voltage from the battery to the main circuit breaker to the ignition switch to the security/ignition fuse to the TSM/TSSM module to the engine stop/run switch to the starter button to the starter relay to the green wire that connects to the starter solenoid cannot drop more than 1/2 volt of battery voltage.
4. Disconnect spark plug cables, with a voltmeter connected to the battery, the ignition switch in the on position, the kill switch in the run position, the starter button depressed, starter engagement should not bring voltage below 9.6 volts DC. If the voltage is below 9.6 the battery is faulty and must be replaced. I "HIGHLY" recommend a maintenance free AGM battery typically they have more amperage for cranking.
5. Faulty starter relay, check continuity.
6. Faulty starter solenoid, check contact plate and shoes for excessive electrical erosion/etching, refurbish as necessary or invert contact plate and use the virgin backside. Check contact shoes for being loose. Replace solenoid if the negative function is still a final outcome.
7. Faulty starter, bench test starter with a 12-volt battery if negative function check, decontaminate and undercut armature commutator segments as necessary, check segments with an ohmmeter probe each one and the segment next to it for shorts. Have the armature tested with a growler and field coils, and brush plate with an ohm-meter for opens, shorts or grounds. Replace brushes if less than .438" It is generally cheaper to overhaul/refurbish a starter motor than buying a new one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
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Electric starter won't work even with new battery


hi you need to check the starter solenoid it may have packed up put the ignition on and try bridging the two large terminals under the side panel with a jump lead the type for jump starting a car this should get the starter spinning if not you may need to remove the starter and check the brushes are ok on the motor

Sep 20, 2010 | 1978 kawasaki Z 650

1 Answer

I have a 1980 kz1300 that starts up but mis fires any ideas?


Basic tune up. May need the carbs cleaned, new plugs/wires, and ignition system gone over, including points cleaning/replacement (if equipped) and checking for proper operation of alternator charge coil and rectifier/regulator.

Ensure battery is properly charged.

Aug 20, 2010 | 1980 kawasaki KZ 1300 A2

1 Answer

1979 Kawasaki KZ 650 wiring diagram


Hi, Smitty0331 what you need is a wiring diagram which is in the back of the service manual for this scenario you will need your service/owners manual if you can't find the best tool you ever bought for your Honda, despair not, for a mere zero $0 you can download another one. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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1995 kaw jet ski 750st push start button and it just clicks it was running great new battery and new plugs


Open the electronics box and jump the solenoid . If the starter works you have a bad solenoid. If you hold the starter button and tap on the starter, and the starter works , you need starter brushes. If the starter has burnt coils, has a shorted armature , or is wet inside, you need a new starter.

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