Question about KTM 250 XC Motorcycles

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09 KTM 250xc-f I am rebuilding the motor and I need the torque specs for this bike can you please help.

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Thanks for contacting FixYa. I was reviewing some of the older un-answered questions trying to ensure your issue has been resolved.

KTM Torque settings


  1. Collar screw, front wheel spindle Front axle nut 40Nm 30ft lbs
  2. Brake Caliper front Brake Caliper front Loctite 243 2 19ft lbs
  3. Brake Disk, front Brake disk front Loctite 243 1 11ft lbs
  4. Brake Disk, rear Brake disk rear Loctite 243 1 11ft lbs
  5. Clamping screws, upper fork bridge Top triple clamp 20Nm 15ft lbs
  6. Clamping screws, lower fork bridge Bottom triple clamp 15Nm 11ft lbs
  7. Clamping screws, fork stubs Front axle pinch bolts 10Nm 7ft lbs
  8. Collar nut, rear wheel spindle Rear axle nut 80Nm 59ft lbs
  9. Hex nut swingarm bolt Swingarm nut 100Nm 74ft lbs
  10. Hex collar screw handlebar clamp Upper handlebar clamps 20Nm 15ft lbs
  11. Allen head screw handlebar support Lower handlebar clamps Loctite 243 4 30ft lbs
  12. Shock absorber top Shock absorber top bolt 60Nm 44ft lbs
  13. Shock absorber bottom Shock absorber botton bolt 60Nm 44ft lbs
  14. Sprocket screws Rear sprocket bolts Loctite 243 3 25ft lbs
  15. Ball joint for push rod Rear brake pedal pivot Loctite 243 1 7ft lbs
  16. Engine mounting bolts Engine mounting bolts 45Nm 33ft lbs
  17. Engine brace Engine brace 33Nm 24ft lbs
  18. Screw adjusting ring spring preload Shock preload collar bolt 8Nm 6ft lbs
  19. Spoke nipple Spokes 5Nm 4ft lbs
  20. Other Screws on chassis M6 10Nm 7ft lbs
  21. M8 25Nm 19ft lbs
  22. M10 45Nm 33ft lbs
  23. Other collar nutes on chassis M6 15Nm 11ft lbs
  24. M8 30Nm 22ft lbs
  25. M10 50Nm 37ft lbs
  26. Front Sprocket 44ft lbs

TF

Posted on Oct 28, 2011

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Clutch does not engage well, especially when cold. First shift into gear will always stall motor.


to me this seems a case of many things not 100% set up properly.

big singles do burn a lot of oil, so either its low or just the wrong viscosity, check with a KTM forum as a lot of users will have already had this problem and rectified it.


but the first thing i'd check first is: Idle speed (if its FI then shouldnt be a problem) valve clearances and it also depends on whether you have any mods?



a race spec pipe will always cause issues starting cold.

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Where do I find torque specs for a 2010 ktm 300exc


Thank you for contacting FixYa with your inquiry.
You will find some excellent technical specifications on the bottom of the review at the following link:
http://knowledgeareas.com/2010-ktm-300-exc-review-and-specifications
Modification Site to increase Engine Torque: http://slavensracing.com/services/ktm-2-stroke-services/ktm-2-stroke-engine-services
Please advise if we can be of further assistance.
Kind regards,
TF

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Hi
tighten evenly in a diagonal pattern
1st just nip up
2nd 40Nm
3rd 50Nm

Ride Safe
Bike-Doc

Please rate this answer

Dec 05, 2010 | KTM 250 XC Motorcycles

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