Question about 1991 kawasaki Zephyr 750

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Looking for fuel tank for zephyr 750 c1 - 1991 kawasaki Zephyr 750

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Hi, If the tank is repairable, ie leaking, you could try POR15 tank repair kit. it's an American product, If your in the EU/UK area, Try holden.co.uk. they supply the full kit. I've tried it on my zephyr tank which was in a bad state, it does work.

Posted on Oct 01, 2010

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Try the link below. www.babbittsonline.com/pages/parts/viewbybrand/default.aspx
Also Google motorcycle salvage kawasaki and see what you can find.

Posted on Sep 14, 2010

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Posted on Jan 02, 2017

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1 Answer

1997 Kawasaki Zephyr 750 RS bike dies while riding


Hi, Anonymous and the usual suspects are:
1. Severely discharged or a damaged battery should have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
2. Failed alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. Failed main circuit breaker or ignition switch, check for loose connections and continuity.
5. Failed system and or ignition relay, check for continuity.
6. Failed ignition coil, stator, magneto, ignition/electronic module.
7. Failed CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Faulty neutral, side stand or clutch lever safety switch.
10. Faulty or corroded kill switch.
11. Accelerator pump damaged or not working.
12. Water or dirt in the fuel system, carburetor or filter.
13. Restricted, blocked or kinked fuel line.
14. Fuel tank empty.
15. The gas cap is not venting properly or fuel tank venting system blocked, loosen gas cap and go for a test ride.
16. A failed fuel pump, pressure regulator and or fuel injectors.
17. Vacuum line from intake manifold to petcock broken, cracked, or not attached, carburetor vent line plugged.
18. Needle and seat stuck closed in the float bowl.
19. Petcock clogged or damaged.
20. Lean angle switch is faulty or needs adjustment.
21. Catastrophic engine failure, perform a compression test.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below. Good luck and have a wonderful day.
Bike just died again Kawasaki Vulcan 750 Forum Kawasaki VN750 Forums
Bike died while riding down highway
Kawasaki zr 550 750 zephyr 1990 1997 Service manual Download service...
OEM Parts for Kawasaki
https://ownersmanuals2.com/make/kawasaki/zephyr-750-1992-6169

Btw, I’m available to help over the phone in case u need at https://www.6ya.com/expert/gregg_c0ec1df182c7330e

Apr 09, 2014 | 1997 kawasaki Zephyr 750 RS

1 Answer

Looking for a fuel sending unit and an oil sending unit for a Zephyr 1961 Mk2


Fuel sending unit is inside the gas tank and must be pulled to access it. the oil pressure sending unit is near the oil filter.

Aug 06, 2012 | Cars & Trucks

1 Answer

Fuel gauge always reads empty 750 zepher


You need to check the wiring to the sending unit on the bottom of the tank. See if there are any broken wires, or rubbed on the frame. You may have a bad unit inside the tank. You can check the sending unit with an ohm meter. Drain the tank and remove the unit. Work it by hand and read the ohms as you move it.

Sep 28, 2011 | 1995 kawasaki Zephyr 750

1 Answer

Need help with 1991 Zephyr 750. having major issues with taking way to long to come back down to an idle. It seems like its being choked down somehow. what are the jet settings, turns out, etc.. I can...


sounds a bit like its s ucking air, the vac line opens the fuel valve, so I assume you disconect the line and hold your finger over it, and it runs until it gets low on fuel in the carbs.
Maybe the vac hose is leaking on its connection or has a hole, or the diaphram in the fuel tap is gone.

Jul 27, 2011 | 1991 kawasaki Zephyr 750

1 Answer

Petrol leaking from the exhaust pipe Kawasaki Zephyr 550; high leak rate (more than 1 l/hr)


At least one carb is flooding badly and will need a clean, but the vacumn fuel tap is also leaking or it is in the prime position.

Mar 23, 2011 | 1990 kawasaki Zephyr 750

2 Answers

On a kawasaki zephyr 750 set of carbs, where do the two hoses that come from between carbs one and two and three and four go( not the vacuum hoses, or fuel hose. Are these the heater hoses?


They are fuel overflow hoses, and just hang down under the engine. If they are not vacume or fuel lines, then they must be the overflow pipes, one from each carby.

Aug 25, 2010 | 1992 kawasaki Zephyr 750

1 Answer

I have a leaking fuel tank. To strip it down before repair how do I remove the fuel level sensor unit.


The fuel gauge float is located under right side of tank, there are four nuts to remove the float comes out easily. I recommend por15 tank repair kit.available from holden.co.uk I've done my tank with it and it works.

Feb 27, 2010 | 1995 kawasaki Zephyr 750

3 Answers

Hi, I am a girl who like to work on bikes and I recently bought a disassembled Kawasaki Zephyr 750, I think its a 1991 model. Where can I find a Service manual or any instructions to assemble it, please...


http://www.repairmanualclub.com/motomanuals/index.php?cid=9

You may find what you want at this site, but if not, Google "1991 Kawasaki Zephyr 750 motorcycle manual". There are plenty for sale.

Feb 02, 2010 | 1991 kawasaki Zephyr 750

2 Answers

Zephyr wont pull off


carburator needds cleaning

Feb 27, 2009 | 1992 kawasaki Zephyr 750

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