Question about Suzuki GSX 600 F (Katana Motorcycles

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2005 suzuki katana stalls when i put it into gear, with clutch pulled?

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6 Suggested Answers

6ya6ya
  • 2 Answers

SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

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Posted on Jan 02, 2017

  • 3567 Answers

SOURCE: i have a suzuki rm 125 1994 model when i pull the

Adjust the clutch cable to allow about 1/4" free play at the end of the clutch handle. Don't put the bike in gear until the rpms are near idle speed. The clutch is working fine if the bike does not lurch forward when going into gear at idle speed. Dirty, gritty oil in the gearbox can make the clutch grab. Consider changing oil if grabbing is the problem. The "crunch" you hear is the slider gear engaging into the driven gear. The higher the engine speed when being put into gear the louder the crunch. The slider gear engaging "dogs" can break. Crunching into gear is hard on the gears.

Post a comment to let me know how you come out on this.

Posted on Jun 04, 2009

  • 89 Answers

SOURCE: Engine Stalls when put in Gear, Suzuki GSX-R 1000 K3 (2003)

Most of the safety systems use a diode pack in the loom to stop clutch and side stand switch etc from back feeding each other. Maybe this has failed. If not could it be in the loom, a broken or shorted wire. Look for a tight bend in the route the loom runs and external damage to the tape.

Posted on Aug 05, 2009

  • 63 Answers

SOURCE: 1983 suzuki rm 80 clutch cable problem. . . .

Hi, sounds like the friction & metal plates in the clutch are stuck together. Has the bike sat for a while? If so, the clutch might free up if you get it started, roll along and put it in first, then get through to 4-5 gear, and holding the clutch in, accelerate & back off the throttle. Sometimes this will free them up, but careful to do it somewhere large enough. If the right type & amount of oil are in the gearbox (4 stroke car or bike engine oil that doesn't have friction modifiers in it), take the oil fill plug out 7 use a light to look at the ckutch basket. If you can see it, you should be able to pull the lever and see the pressure plate move outwards slightly. Good glycol coolant should do the job, straight coolant should be fine around 500ml. Hope this helps :)

Posted on Dec 26, 2009

  • 1 Answer

SOURCE: suzuki gz 125 stalls when put into first gear

does this only happen when your side stand is down?? try it with the side stand up it had a safety cut off..

Posted on Apr 17, 2010

  • 6 Answers

SOURCE: clutch

Hi, you might find the nut holding the clutch basket onto the shaft has come loose, so instead of pulling the clutch plates apart you are just pulling the clutch basket along the shaft.
or if the bike has sat for a while you might find the clutch plates have stuck together, this isn't that rare, you can start the bike and roll it along at about 1st gear speed, then click it into gear, then pull the clutch in and rev the engine, this should make the plates loose again. hope this helps, please rate, thanks, good luck

Posted on Jul 23, 2010

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1 Answer

1998 Suzuki VS 800 Intruder stalls when put into gear


Hi, Brandon great talking to you on "6ya" hope everything works out I have added some VS800 links just in case it's not a VL800 and the usual suspects are:
1. Faulty wiring to any safety switch.
2. Safety switches loose at the mounting point.
3. Faulty kickstand safety switch.
4. Failed kickstand safety switch circuit diode.
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6. Side stand not coming up far enough to disengage switch.
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For more information about your question and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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http://katriders.com/vb/showthread.php?t=85802
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1 Answer

Suzuki katana 600 clutch problem, can anyone help?


engine off ! try rocking back and forward and shift gears down to 1st then back till in neauteral ! if u select 1st and pull clutch in you should be able to push the bike , if not check adjustment !

Aug 14, 2014 | Suzuki GSX 600 F (Katana Motorcycles

1 Answer

The clutch wont diengage


Might be time for a Clutch Slave Rebuild.

Has the Bike sat for many months? Sometimes the Clutches stick together because the oil , like, suctioned them together.
You can start the bike, hold in the clutch and kick it into first gear. It may stall out a few times but usually that will free up the clutches. Careful , the bike will lunge foward as yo kick it into gear

Oct 04, 2012 | 2005 Suzuki Katana 600

1 Answer

2003 GSX600 Katana clutch will not disengage


Hi, Rotten_john you may have a parts, adjustment, safety switch or assembly issue for this situation I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry. For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
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Mar 07, 2017 | 2003 Suzuki GSX 600 F (Katana)

1 Answer

My 2005 Katana is stalling left and right


Has the bike been sitting for any time longer than 4 days? 4 days is enough to clog idle jets. Cleaning the carbs if it has carbs, is the first defense against idle to low rpm stalls. Pull the carbs and clean them out. Definitley will help you out.

Oct 19, 2009 | 2005 Suzuki GSX 600 F (Katana)

1 Answer

1992 Suzuki GSX 600 katana stalls when put in first gear


Some bikes have a kickstand safty switch on them if your kickstand is down the bike will shut off in gear.

Sep 15, 2009 | 1993 Suzuki GSX 600 F (Katana)

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