Question about Aprilia Atlantic 200 Motorcycles

1 Answer

How to replace the starter motor gear - Atlantic 200 Aprilia Motorcycles

Posted by on

Ad

1 Answer

  • Level 3:

    An expert who has achieved level 3 by getting 1000 points

    All-Star:

    An expert that got 10 achievements.

    MVP:

    An expert that got 5 achievements.

    Vice President:

    An expert whose answer got voted for 100 times.

  • Master
  • 516 Answers

  • Remove the battery's negative cable from the battery with a 10 mm wrench then stow the cable where the wire cannot touch the battery terminal. Remove the large negative cable from the starter/solenoid. Remove the large positive cable from the solenoid. Remove the small wires from the solenoid.Remove the bolts holding the starter housing to the engine block. Slide the starter out of the block until it comes free. Inspect the starter gears in the starter and the engine block for wear, damage or missing teeth. Severely worn, broken or rounded teeth on the engine gear indicates an alignment or wear issue with the starter, and the gear must be replaced at the same time as the starter.Insert the new starter into the engine block. Install and torque the starter bolts to factory specifications for your year, make and model of bike. Follow the factory recommendations for aligning the starter gears. Misaligned starter gears may lead to low starter power (starter grunt) and premature gear wear.Reconnect all cables and wires leading to the starter/solenoid and torque to factory specifications for your year, make and model of bike. Reconnect the battery negative cable and tighten firmly with a 10 mm wrench.Test-start the bike and listen for starter grunt and excessive gear noise, indicating a misalignment. Repeat the procedure of removing the starter and re-installing it if it is misaligned.
  • Posted on Sep 12, 2010

    Ad

    1 Suggested Answer

    6ya6ya
    • 2 Answers

    SOURCE: I have freestanding Series 8 dishwasher. Lately during the filling cycle water hammer is occurring. How can this be resolved

    Hi,
    a 6ya expert can help you resolve that issue over the phone in a minute or two.
    Best thing about this new service is that you are never placed on hold and get to talk to real repairmen in the US.
    the service is completely free and covers almost anything you can think of.(from cars to computers, handyman, and even drones)
    click here to download the app (for users in the US for now) and get all the help you need.
    Goodluck!

    Posted on Jan 02, 2017

    Ad

    Add Your Answer

    Uploading: 0%

    my-video-file.mp4

    Complete. Click "Add" to insert your video. Add

    ×

    Loading...
    Loading...

    Related Questions:

    3 Answers

    I have a 2000 toyota celica gts and it wont start or turn over the starter will make like a whinning sound but its not trying to crank the engine maybe its the starter but just in case its not anybody have...


    Likely either the starter or solenoid. Solenoid is a combination of relay and actuator, pushing the starter's gear into engagement with your flywheel.

    Oct 28, 2014 | Cars & Trucks

    2 Answers

    My hyundai excel has a starting problem. It's a twin cam 98 model. Now I've replaced the coil the starter motor, the fuel relay was swapped over from a running one and still not cranking over. We have


    Your starter motor needs to be replaced, also your ring gear could be damages as well. (ring gear is the part that has teeth on it and so does your starter drive they mesh together to start or turn the engine over so it can start)

    Dec 20, 2012 | Cars & Trucks

    1 Answer

    I drove to work on my 83 goldwing. At lunch drove without incident. At knockoff, the starter would turn but not engage. Any ideas?


    Assuming the starter chain has not broken your one way clutch inside the motor is slipping. On the back side flywheel is a one way clutch that grabs the starter gear when the starter motor spins. It is designed to let go of the gear once the motor fires up. If the mating surface of the one way clutch and the starter gear becomes rough or chattered, it will no longer grab and turn the motor over. To repair this you will have to take off the crankcase cover and pull off the fly wheel to replace the one way clutch and the starter gear. Unfortunately, if I am correct, you will have to remove the motor to replace parts #2 and 15.
    http://www.bikebandit.com/houseofmotorcycles/1981-honda-gl1100-gold-wing/o/m2329#sch33815

    Aug 24, 2011 | 1981 Honda GL 1100 Innerstate Gold Wing

    1 Answer

    Replace starter...still does not engage motor


    The one way clutch inside the motor is slipping. On the back side flywheel is a one way clutch that grabs the starter gear when the starter motor spins. It is designed to let go of the gear once the motor fires up. If the mating surface of the one way clutch and the starter gear becomes rough or chattered, it will no longer grab and turn the motor over. To repair this you will have to take off the crankcase cover and pull off the fly wheel to replace the one way clutch and the starter gear.

    Aug 22, 2011 | 2003 Yamaha V Star 1100 Classic

    1 Answer

    2006 Yamaha Vstar custom starter issue


    The one way clutch that engages the starter motor to the flywheel is chattered or damaged and needs to be replaced. The starter motor turns a small gear that is connected to a large gear by a small chain. On the side of the big gear is a smooth machined surface that the one way clutch grabs when the starter is engaged. The surface is chattered and the three grabber rollers wont jam or grab on the surface unless it is smooth therefore the starter spins but the motor does not. You will probably have to replace the large gear and possibly the three rollers also.

    Jul 24, 2010 | 2007 Yamaha V Star 1100 Classic

    1 Answer

    Starter gear doesn't move up to engage flywheel gear when started


    The solenoid does two things -- it closes an electrical contact to run the starter motor, and also pulls a lever to slide the motor gear up to engage the flywheel. Since the contact is closing, the solenoid itself must be OK, but the lever could be broken, or the sliding gear could be binding or stripped. Since you're looking at a probable replacement, try cleaning with compressed air, then squirting some WD-40 into the starter gear area - you could get lucky! Otherwise, you can replace the starter/solenoid assembly -- you can find replacements on eBay for about $80. Less expensive but more time consuming is to remove the assembly, disassemble, and replace just the defective parts if you can find them. Good luck! Please rate my answer if helpful, thanks.

    Jul 15, 2010 | Craftsman 42 in. Deck 19.5hp Lawn Tractor

    1 Answer

    When i turn the key on it sounds like the car is already started


    That grinding noise is the starter motor gear not meshing with the flywheel gear most probably caused by a worn starter motor gear or weak solenoid inside the stater motor. You'll have to replace the starter motor to repair the car.

    Nov 24, 2009 | 1999 Ford Taurus

    1 Answer

    19.5 hp 917270810 starter making loud squeel


    remove a plastic cover above or near the starter to access the gear and check the teeth on the gear.\
    if it is chewed up replace gear or the complete top of starter assemly consisting of a clutch a gear and fastening components.
    Starter will have to be removed to do this.
    check the flywheel gear also to be sure its teeth are in good shape.
    if gear is good move motor off of compression stroke and try again

    Jun 14, 2009 | Craftsman 20 hp 42 in. Deck Yard Tractor

    1 Answer

    Starter not always turning motor


    Possible solution. You probably know that harleys, unlike almost all the others used a bendix type to shove the starter motor's gears into engagement with the starter clutch. Since you replace the solenoid, the thing that pushes the gears into engagement; the battery, that would push the starter motor if the gears were in engaagement; and the starter motor, which would turn the ring gear if it was in engagement. So wht's left? Unfortunately it sound like it might be the teeth on either the ring gear or the bendix gear, probably the ring gear as it was notoriously weak on iron sportys. Not a problem you want to try to fix at home unless blessed with tools, room and time.

    Apr 07, 2009 | Harley Davidson XLH 1000 Sportster...

    2 Answers

    What going on


    Bad switch or Solenoid. depending on the bike.

    Mar 17, 2008 | Harley Davidson Harley-Davidson Motorcycle...

    Not finding what you are looking for?
    Motorcycles Logo

    Related Topics:

    110 people viewed this question

    Ask a Question

    Usually answered in minutes!

    Top Aprilia Experts

    yadayada
    yadayada

    Level 3 Expert

    76649 Answers

    Arnie Burke
    Arnie Burke

    Level 3 Expert

    4536 Answers

    Donald DCruz
    Donald DCruz

    Level 3 Expert

    17130 Answers

    Are you an Aprilia Expert? Answer questions, earn points and help others

    Answer questions

    Manuals & User Guides

    Loading...