Question about 2003 Yamaha WR 450 F

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How to remove gear selecter shaft - 2003 Yamaha WR 450 F

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Remove the right case cover, then remove the clutch. Disassemble the shift stopper wheel assembly then pull the shaft out of the right center case. If you have bent or broken the shaft it may be necessary to cut and or grind the end of the shaft so that the bend in the shaft will slide out through the case halves. You can download a free factory service manual at the site below. Please rate my answer. Thanks.
www.carlsalter.com/motorcycle-manuals.asp

Posted on Sep 12, 2010

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My gear select shaft on my gsf1200 Suzuki bandit has pushed in too far to get the circling back on and I can't select gears


yes a bit of a job
a repair manual would help a lot
this is what you cant see
the shaft goes to the other side of the bike
you should be able to undo exterior engine covers
and sort out the shift shaft problem

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Sep 17, 2016 | 2003 Suzuki GSF 1200 Bandit S

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I need to replace the Beveled Gear for my Pro 600 mixer. it seemed an easy task. However, I am stuck in removing the Beveled gear. I cannot remove it after removing the retaining ring. help pls.


If you have the gear cases apart and the bevel gear exposed then you just push the planetary shaft up through the middle of the bevel gear. You will see that the shaft is driven by the gear via a loose fitting pin through the shaft. Pull the pin out (with fingers) and then the bevel gear will lift up off the shaft without the need to fully remove the shaft. Note the fibre spacer/thrust washer under the bevel gear between the bottom case and gear, don't lose it.

Aug 08, 2016 | KitchenAid Professional 600 6 Qt. Stand...

1 Answer

Kx 85 is only selecting first gear how can I fix it


Selector shaft is worn or has come away from the selector barrel which changes the gears. It's an easy enough fix, you will need to remove the right-hand side engine casing. When you have this off, get someone to move the gear selector up & down while you look behind the clutch to the left to see if the shaft has popped away from the barrel or is possibly worn out.

Dec 16, 2014 | Motorcycles

1 Answer

After putting in a clutch, main tranny shaft bearing and counter shaft bearing, truck is back together and stuck in a high gear


Make sure you replace the thrust bearings (shims) as otherwise it will not select the correct gear or jam and select 1st and 3rd at the same time!.

Mar 08, 2014 | 1997 Nissan Pickup

1 Answer

2001 honda xr200 6th gear


Most likely cause of not selecting a single gear is a bent shift fork.
Shift forks in motorcycles are what pushes the gears in and out on the shaft to engage them. Rough shifting or missing gears can sometimes cause them to bend.
Replacing them, however, requires removing and completely re-building the engine as the shift forks are right inside.
Alternatively it could be a damaged shift drum, but again it's a case of remove engine, split motor in half and have a look.
For a look at the gearbox itself, go to http://www.boltonmotorcycles.com/find/unit/8488
and select 'Transmission' and 'Shift Drum/Fork'

Nov 17, 2013 | Honda XR 200 Motorcycles

1 Answer

Problems selecting 1st gear peugeot 106 1.1 zest


If the clutch is a problem you will have difficulty selecting 1st only as the gears would be spinning from the engine revs.. I would say that the front input shaft (clutch shaft) bearing is failing allowing miss alignment of the synchros and not allowing proper engagement of the gears synchro rings. It means removal and repair to the gear box so the clutch can be inspected while the box is out.

Apr 08, 2013 | Cars & Trucks

1 Answer

Hello was wondering if you had instructions on how to replace the steering gear box on a 2001 chevrolet s10?


Removal Procedure

Notice: Do not rotate steering shaft after steering column has been removed. Damage to SIR components may occur.

Lock the steering column through the access hole in the steering column lower trim cover using the J 42640.
Remove the air cleaner assembly. Refer to Air Cleaner Outlet Resonator Replacement in Powertrain Management.Remove the intermediate shaft shield from the steering gear.Place a drain pan below the steering gear. Remove the pressure and the return hoses from the power steering gear. Cap or tape the ends of the hoses and the gear fittings in order to prevent dirt from entering the system.Remove the lower intermediate shaft coupling bolt. Draw alignment marks on the lower intermediate shaft coupling and the steering shaft. Remove the lower intermediate shaft coupling from the steering shaft. Remove the pitman arm. Refer to Pitman Arm Replacement.Remove the steering gear mounting bolts and the washers from the frame. Remove the steering gear.
Installation Procedure


Install the steering gear. Notice: Refer to Fastener Notice in Service Precautions. Install the power steering gear to the frame washers and the mounting bolts. Tighten Tighten the power steering gear to frame mounting bolts to 75 Nm (55 ft. lbs.). Install the pitman arm. Refer to Pitman Arm Replacement.Install the lower intermediate shaft to the power steering gear. Ensure that the alignment marks line up. Install the lower intermediate shaft coupling bolt. Tighten Tighten the lower intermediate shaft coupling bolt to 35 Nm (26 ft. lbs.). Install the pressure and the return hoses to the power steering gear. TightenTighten the pressure hose to 25 Nm (18 ft. lbs.) for the vehicle equipped with the 2.2L engines. Tighten the pressure hose to 30 Nm (22 ft. lbs.) for the vehicle equipped with the 4.3L engines. Tighten the return hose to 25 Nm (18 ft. lbs.). Install the intermediate shaft shield to the power steering gear. Install the air cleaner assembly. Refer to Air Cleaner Outlet Resonator Replacement in Powertrain Management. Unlock the steering column by removing the J 42640 from the steering column lower steering column trim cover access hole. Bleed the power steering system. Refer to Bleeding Power Steering System in Steering / Service and Repair.

Jul 23, 2010 | 2001 Chevrolet S-10

1 Answer

The easiest way to get into the gear box, broke my gear lever on a rock and the gears are not engaging as they should


It sounds like you have bent the gear shaft.
Remove the right hand side engine cover, and probably the clutch as well. The gear shaft can then be unhooked from the selecter drum and pushed out,(the shaft goes right through the engine), this may be dificult if the gear stick end is very bent,when its removed dont try to straighten it, get a new one, and a new seal and rhs gasket. 2006 ?probably old enough to fit a new water pump seal while the cover is off

Jun 03, 2010 | 2006 kawasaki KX 450 F

1 Answer

1998 bandit 1200s. Will only select first gear.


YOU MORE THAN LIKELY HAVE A BENT SHIFT FORK OR SHAFT OR BOTH. AS YOU MENTIONED, THIS WILL REQUIRE TEAR DOWN.

Oct 21, 2009 | Suzuki GSF 1200 Bandit S Motorcycles

1 Answer

Getting rear gears out of the difential case 1999 dodge durango


  1. Raise and support vehicle. Ensure that the transmission is in neutral.
  2. Remove wheel and tire assembly.
  3. Remove brake drum. Refer toBrakes, for proper procedure.
  4. Clean all foreign material from housing cover area.
  5. Loosen housing cover bolts. Drain lubricant from the housing and axle shaft tubes. Remove housing cover.
  6. Rotate differential case so that pinion mate gear shaft lock screw is accessible. Remove lock screw and pinion mate gear shaft from differential case
  7. Push axle shaft inward and remove axle shaft C - clip lock from the axle shaft
  8. Remove axle shaft. Use care to prevent damage to axle shaft bearing and seal, which will remain in axle shaft tube.
  9. Inspect axle shaft seal for leakage or damage.
  10. Inspect roller bearing contact surface on axle shaft for signs of brinelling, galling and pitting. If any of these conditions exist, the axle shaft and/or bearing and seal must be replaced

Feb 07, 2009 | 1999 Dodge Durango

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