Question about Harley Davidson FXDWG - FXDWGI Dyna Wide Glide Motorcycles

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I feel the clutch is not disengaging! as up shifting and down shifting is hard work!

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Chances are you have some bent shift forks not a bad clutch.

Posted on Sep 11, 2010

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Posted on Jan 02, 2017

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Suzuki RM80 clutch will not disengage.


Hey Anon,
First, make sure the clutch is adjusted correctly..This video is a basic tutorial.. use it for a guide BUT DO the steps as I TELL YOU..
1. Loose the cable adjuster at the handle bar.. run the adjuster in - (give it as much slack as you can)
2. The clutch actuator lever on the engine case should be able to move about 8mm (.325") before it starts to disengage (gets hard to move)..
3. Adjust the cable at the bottom adjustment to take up any slack at this point.. ..you MIGHT/should be able to feel some (NOT FULL TENSION) clutch disengagement in the handle bar (clutch) lever at this point.. IF YOU CAN'T - tighten the cable at the bottom adjustment ONE round at a time until you can feel (a small amount) tension and have at least/about 12mm (.48") max. of play in the lever (BETWEEN THE LEVER AND THE MOUNT when YOU START TO FEEL TENSION... - NOW - in the clutch lever (handle bar).. when you can feel tension in the lever... >> you should start adjusting the lever to have (at least) approximately 1/8" - (3mm) of play (gap) between the lever and mount.. when you have this set correctly, the clutch adjustment question is eliminated. If the adjustment has not helped and you had to do A LOT of adjusting. you need to replace the clutch cable.. and do this adjustment process again. NOW adjustment is NOT part of your problem. If this fixes your problem GREAT!!
.. If not.. now.. we have to move internally..The next issue will be grooves worn into the arms of the clutch basket be the fiber clutch plate ears..(see picture) (the ones that keep the plates stationary when you shift to help disengage the clutch). Also check the actuator arm (see picture below) for wear..



. How to Adjust Clutch
clutch adj-1yabyasfolpfscp5rjzzy1he-2-0.jpg

clutchbasket1-1yabyasfolpfscp5rjzzy1he-2-2.jpg clutchparts-1yabyasfolpfscp5rjzzy1he-2-5.jpg
Ok.. if you have gotten this far and everything seems good, reinstall AFTER YOU HAVE METICULOUSLY CLEANED THE BASKET!! The clutch should be working now.
Congrats!! If you need professional port work contact me..
Suzuki RM80 250 89 95

Jul 09, 2017 | Suzuki RM 125 Motorcycles

1 Answer

2001 F 150 STANDARD HAS ISSUES SHIFTING CAN SHIFT UP BUT WONT ALLOW SHFTING DOWN


Sounds like either the clutch is not fully disengaging, or the synchronizers are going bad. With the engine running, and in neutral, can you shift it easily into 1st or reverse? If not, it's a problem with the clutch not disengaging.
If it's not a clutch problem, you may be able to 'work around' worn synchronizers by double clutching; when shifting down (like from 4th to 3rd), depress clutch, shift to neutral, release clutch and tap the accelerator, then depress clutch again and shift to 3rd. This is how you had to do it before there were synchronizers, especially in heavy trucks.

Apr 11, 2017 | Cars & Trucks

1 Answer

When coming to a stop or slowing down brakes grab and it feels like the engine is going to die


is the car an auto or manual shift? could be the torque convertor is not disengaging or the clutch may not be disengaging.

Oct 13, 2014 | Cars & Trucks

1 Answer

Why is my gear shift so hard to move??


I believe your clutch is not disengaging fully. When this happens it may be hard to get into first gear but subsequet shifts are easier due to the fact the vehicle is moving. You probably have a hydraulic clutch system which is low on fluid or may have air in the system. Before shifting into first gear or reverse try pumping the clutch pedal 5 or 6 times then shifting, if it goes into gear easier after this then you probably have air in the system, it can be bled similar to bleeding brakes. If this doesnt work you might be low on fluid, or have a bad master or slave cylinder.

Aug 28, 2012 | 2002 Hyundai Accent

1 Answer

I have to force the shifter into gear (all) or I can not get it to shift at all. the clutch level fluid is at max. the clutch does feel soft. Once in gear I can shift thru the gear, but hard. Some...


If you can put it into gear easily without the engine running but it grinds or is hard to put into gear when the engine is running then the clutch has not fully disengaged. If the clutch does not slip once you are moving then the clutch is not likely the problem. Instead you will have a faulty clutch slave cylinder and/or clutch master cylinder. The best thing to do is have both replaced and be sure that they are properly bled of all air. If the clutch does slip then it will of course need to be replaced, and be sure to have the pressure plate re-surfaced! Then there is the possibility, albeit rare, that all three need replacement.

Jan 30, 2011 | Ford Ranger Cars & Trucks

1 Answer

How do I check my transmission fluid on my flhx 07 street glide it feels like its running a bit dry and its shifting a bit hard. Thank you in advance


Look on the right side of your bike. Find the clutch cable and follow it until it goes into the transmission. This is the clutch release cover. It should have a plug in it that takes a 3/8" Allen wrench or Hex key to remove. Check the level with the bike standing straight up. Keep the oil level between the two lines. Your bike came with H-D Syn3 20W50 oil. It takes 20-24 ounces of oil.

You may need to adjust your clutch to solve the hard shifting problem. Follow the clutch cable until you find the cable adjuster. Loosen the locknut and turn the adjuster inwards to get as much slack as you can.

Remove the derby cover. In the middle of the clutch assembly, there is an adjuster. Loosen the locknut and turn the adjuster inwards until you feel a resistance. Back the screw back out and turn it in again until you get the feel of it. You don't want to force the screw or you'll be disengaging the clutch. Go in just until you feel the resistance and then back off 1/2 turn. Lock the locknut down.

Adjust the cable adjuster back out until you have about 1/8" freeplay at the clutch hand lever. Lock the locknut, replace the adjuster cover, and the derby cover.

Good Luck
Steve

Sep 07, 2010 | 2008 Harley Davidson FLHX Street Glide

1 Answer

Clutch not disengaing on B4 Legacy


try bleeding the hydraulic clutch, if still not disengaging a new clutch cyl is needed or a rebuild kit can be used..use dot3 fluid

Nov 10, 2009 | 1999 Subaru Legacy

1 Answer

Gearbox feels stiff intermitently


bad transmission synchronizers

Aug 19, 2009 | 2001 Volkswagen Golf

1 Answer

Trouble shifting


hopefuly your clutch just needs adjustment, because if it doesnt fully disengage you will have a hard time shifting. start with the cable adjustment and work your way down. also make sure theres not to much slack in the shifter pedal mechanism, they do tend to wear and get sloppy.check the gear oil level. if these three items are good, and still hard to shift, you need your tranny repaired

Jun 14, 2009 | 2005 Harley Davidson FXSTS - FXSTSI...

1 Answer

Shifts hard into 1st. When stopped hard to find neutral


hello and welcome
this is most likely caused from a wearing clutch. when the clutch is held in there are a series of clutch plates that seperate. and allow ease of drive force from the main shaft to the counter shaft. but if the plates get worn they tend to not disengage as well. and the gears do not engage as easily and finding neutral can be hard to find or impossible to do sometimes.
to fix this the clutch plates both the fibers and steels need to be inspected for warpage. im sure you will find the fault there. thank you.

Mar 16, 2009 | 1989 Honda VT 1100 C Shadow

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