2000 Harley Davidson XL Sportster 883 Logo
Posted on Sep 09, 2010
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My bike is in neutral, i used to be able to hold in the clutch and step lightly to put into 1st. If i try that now, the gear grinds. I have to stomp into 1st. After riding, down shifting into 1st there is no problem...its just start out. Is there something wrong?

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  • Master 4,565 Answers
  • Posted on Sep 10, 2010
Anonymous
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Joined: Sep 22, 2009
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This could be caused by a couple of things. One is that usually when you first start the ride for the day, the oil in the transmission is cold and thick. This makes the gears on the mainshaft and the countershaft turn with those shafts. When you try to shift into gear, the drive dog is not turning and it's trying to shift into a gear that is turning and doesn't want to stop due to the thick oil. You can avoid this by pulling the clutch in and holding it while the bike warms up.

The other problem could be that the clutch needs to be adjusted or you've go too much oil in the primary. Adjust the clutch as the manual says to adjust it. Make sure you don't have too much oil in the primary. If the oil level is too high, oil gets between the clutch drive plates when the clutch is disengaged. Then, the oil between the plates acts like the transmission fluid in the torque converter of an automatic transmission.

Loosen the clutch cable where it goes into the primary cover so that the maximum possible amount of slack is achieved. Remove the cover from the clutch, remove the spring, and the locknut. Turn the adjuster screw counterclockwise until it stops. Turn it back clockwise 1/4 turn. Insert the locknut, the spring and the plate. Screw the cable adjuster out until you have just a little freeplay. Work the clutch lever a couple of times and readjust the cable so that you've got 1/16" to 1/8" freeplay at the lever.

Good Luck
Steve

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