Question about Suzuki RM 125 Motorcycles

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How do i change the crank seals on my 1982 suzuki RM125 can it be done without spliting the case thanks Scott

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Take a look at a new set of seals, if they do not have a raised lip around the outer sealing surface, you should be able to gently pry out the old seals and press in the new ones. If they do have the raised O-ring style lip around the outside edge, you will have to split the cases to put the seals in. Some people replace raised lip seals with flat outside edge seals, they may not seal as well, and they have a greater chance of popping out, but they are easy to install. The real problem here is prying out the old raised lip seals with out damaging the case. If you have to split the case to get them out you may as well put in the good seals. At any rate, if the seals have flat outside edges you do not have to split the cases.

Posted on Sep 09, 2010

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ooops,hate to tell you this,but unless you can fish the part out from the top you will be splitting the cases to get the part out,i have done this myself ,i have a flexible pickup rod with a magnet on the end and have used it on numerous occassions .mostly succesfull.but sometimes not and i have had to pull the whole motor apart to get a 5c washer out..good luck

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You have an air leak that is making the fuel mix too lean. Probably intake manifold gaskets. Other sources are reed valves chipped, deformed or broken, cylinder head gasket not fully sealing and crank seals gone bad. Your bike is 20 years old, I don't remember if your bike has reed valves.

The dealer is not going to have new parts. google " suzuki motorcycle parts " and " antique suzuki motorcycle parts "
also google " motorcycle salvage suzuki ". This should give you some sources for parts.

Please rate this solution. Thanks weldin_fool!

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Try your local library. They often have service manuals that the public has given away. You will need a case splitter to sepatrate the engine center cases. I do not recommend a rubber mallet. Be sure to install new crankshaft seals.

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