Question about 2003 Harley Davidson FXDL Dyna Low Rider

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Do I have to remove the primary cover to remove starter on a 2003 FXDL?

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Yes, you must take the jackshaft loose from the starter. Disconnect the battery. Drain and remove the primary cover. Just above the clutch, you'll see the jackshaft. Remove the small bolt and remove the jackshaft. When removing the jackshaft, there's a coupler inside the inner primary. This coupler goes in in a particular way. Mark the coupler as to how it came out. The tapered end goes inwards but mark it to make sure. When reinstalling the jackshaft use a new locktab on the small bolt and a drop of Loctite 242 (medium blue) to make sure it doesn't come loose. Torque it to 7-9 foot pounds.

Good Luck
Steve

Posted on Sep 08, 2010

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1 Answer

How to change my starter? I have a 2004 HD Dyna Low Rider


Hi Hannah, start by disconnecting the battery, negative cable first. Then drain primary oil and remove primary cover. Bend the locking tab back that secures jackshaft bolt and while holding pinion gear unscrew and remove jackshaft bolt, locking tab and thrust washer. Then remove rear exhaust pipe to gain acess to starter. Disconnect all wires and cables from starter. Remove chrome starter end cover. The two bolts that hold the starter motor to the engine case are 5/16" allen heads. Now my memory is a little fuzzy since I have been out of the business for several years, but if you can procure a long straight ball head allen key or socket I think it will allow you acess to the bolts without removing the oil tank otherwise you have to remove the tank. Once you get the two bolts out you can remove the starter. Replace starter in reverse order, tighten starter bolts to 20 foot lbs. of torque jackshaft bolt 100 inch lbs. of torque. primary cover bolts 10 foot lbs. of torque. Good luck

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1 Answer

How do i remove starter from Harley Davidson 2003 sportster 883


Remove the negative battery terminal or the ground cable to case connection and then remove the primary cover and then remove the two starter mounting bolts and washers with a ball hex driver. THEN remove rear exhaust pipe, remove the positive battery lead and solenoid wire from the starter. Remove the starter and gasket from the right side of the motorcycle.

INSTALLATION procedures:

Install starter and starter gasket from the right side of the motorcycle, then attach the positive battery cable and solenoid wire to the solenoid and from the left side install the two starter mounting bolts and washers and tighten them to 13-20 ft-lbs which is 18-27 Nm. Then reinstall the primary cover, fill it to the proper level with primary chaincase/transmission fluid/oil and then reconnect the battery ground and re-install the rear exhaust pipe.

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Hi Anonymous, for more information on your question please visit the websites below and good luck:
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Oct 08, 2013 | 2003 Harley Davidson FXDL Dyna Low Rider

1 Answer

How to change the starter on a 1997 dyna low rider


Disconnect the negative battery cable. Drain the primary case. Remove the primary cover and take the bolt out of the jackshaft and remove it. There is a coupling between the starter motor and the jackshaft. It should not come out with the jackshaft but when you take the starter out, it will come out with it. Remember, the counterbored end goes towards the jackshaft. Put the coupling on the starter before installing it on the bike. On the right side of the bike, you'll probably have to remove some or all of the exhaust system. Take anything else off that may be in your way. Take the battery cable and the single wire that goes to the solenoid off of the starter and remove the two large socket head bolts that holds the starter on.

Good Luck
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Jun 29, 2011 | 2001 Harley Davidson FXDL Dyna Low Rider

2 Answers

I want to replace the starter


take off negative cable off battery take cable off starter take 2 bolts off starter put new starter on the same way

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1 Answer

Need to check primary drive level on my FXDL 2003 as have developed slight leak from drain plug.Is it shared with engine oil?


No, the primary oil seperate from the engine oil. To check the level, you must remove the derby cover and stand the bike straight up. The level should be just to the bottom of the spring in the clutch assembly. Now, look at the clutch assembly and you'll see that most of the stuff is bright and shiney. Just inside the outer hub, you'll see a dark colored flat piece. This is the spring. It is a circular spring, not the conventional wound spring people think of when talking about a spring.

Good luck
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Aug 08, 2010 | 2003 Harley Davidson FXDL Dyna Low Rider

2 Answers

I have a 2003 Harley Davidson FXDL. The starter went out and I am having trouble getting it off the bike. I have took out the two mounting bolts. Disconnected the three wires from the starter. Now all I...


yes, the jackshaft in the primary. Drain the primary case. Remove the outer primary cover. Just above the clutch assembly, you'll see the jackshaft. There is a small bolt with a bend tab lockplate under it. Remove this bolt and your starter will come off.

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1 Answer

Any wrenching tips for replacing solenoid starter for 2001 FXDL?


Disconnect the battery first thing, negative wire first. The starter on your bike is a Nippondenso type starter. The solenoid and starter motor are built together as a single unit. The solenoid part of the starter is the top part that is shaped like a pentagon. The motor itself is below that part and is round.

You will have to remove the outer primary cover to remove the jack shaft, the little gear that turns the outer clutch drum. When you remove the starter, there is a splined coupling inside that goes in the starter in a particular direction. The end with the bevel goes towards the starter. Make sure you take notice of this and mark it if you can't remember which way it goes in.

Other than this, changing the starter is pretty straight forward.

Sep 28, 2009 | 2001 Harley Davidson FXDL Dyna Low Rider

1 Answer

How to take starter out


Disconnect the battery, remove the outer primary cover. Remove the jackshaft bolt, lockwasher and seal. remove the battery box and battery. remove 2 starter bolts 1/4 allens, and remove the green wire terminal ( the 50 terminal ) .

Jun 21, 2009 | 2003 Harley Davidson FXDL Dyna Low Rider

1 Answer

Scematics for starter removal 2000 dyna fxds


Remove battery and batt box. Remove primary cover. Look for jack shaft and take off locking nut retainer. Unscrew shaft bolt. Go back over to starter side and remove 2 allen bolts. Start slides back toward you. Drink a beer.

May 18, 2009 | 2000 Harley Davidson FXDL Dyna Low Rider

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