Question about 1992 kawasaki Zephyr 1100
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Posted on Jan 02, 2017
You are talking major surgery here. I don't recommend this as a project for the home mechanic. If you insist on doing it yourself, go to the website below to see a parts diagram of your engine. This site is an excellent source for parts. www.babbittsonline.com/pages/parts/viewbybrand/default.aspx
You may be able to download a free service manual at the following site, they have over 3000 free manuals online. www.babbittsonline.com/pages/parts/viewbybrand/default.aspx
The process is to drain the oil, remove the engine, clean the gearbox free of dirt, flip the engine upside down, then split the top and bottom crankcase halves. This will give you access to the gears and shift forks. ALWAYS replace gears in sets. Replace the broken gear and the gear it meshes with. If you don't, you will get the joy of doing the repair job twice.
Posted on Jul 16, 2010
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