Question about 2006 Harley Davidson XL 1200 C Sportster Custom

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Tming settings on gears how to put them together by the marks

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First, make sure you've got the oil pump drive gear and the pinion on the pinion shaft of the crank and the nut properly torqued. Identify the cams. You should have a "1W", "2W", "3W" and a "4W". "1W" is the rear exhaust and "2W" is the rear intake. "3W" is front intake and "4W" is front exhaust. They go into the engine cases in order 1W in rear, next 2W over the pinion gear, 3W in front of the pinion gear, and 4W all the way to the front of the engine.

Install the "1W" cam. Then install the "3W" and the "4W" cam with the timing marks aligned. Now position the pinion gear with the timing mark straight up and lock the crank. Now, you must install the "2W" cam last making sure that the three timing marks are aligned with the pinion gear, the "1W" cam, and the "3W" cam.

If you can't figure it out, contact me directly at wd4ity@bellsouth.net and I'll send you a picture.

Good Luck
Steve

Posted on Sep 06, 2010

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