Question about Suzuki VS 800 Intruder Motorcycles

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What is the proper procedure to remove the rear wheel from the 2002 Intruder 800 without damage to the driveline?

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In order to remove the rear wheel assembly, you are going to need a motorcycle lifting jack stand or similar device.

1. Stand the bike on the side stand

On the left side of the rear wheel:

2. Remove the two forward facing bolts.
3. Remove the allen head bolt with the wide head.

On the right side of the rear wheel:

4. Remove the brake adjuster nut on the end of the actuating lever.
5. Remove the Toque link nut at the bottom of the wheel assembly.
6. Remove the axle nut (castle nut and cotter pin).

7. Place the motorcycle jack under the swing arm or chassis tubes to stabilize the rear end. Lift the motorcycle until the rear tire is just off the ground.
8. Remove the axle.
9. Remove the wheel from the splined drive gear and place the wheel assembly on the ground.
10. Pull the wheel assembly rearward.


Reverse the process to replace the wheel.

Posted on Sep 04, 2010

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