Question about 1995 Suzuki VS 800 Intruder

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Clutch is slipping on intruder after it warms up, had clutch rebuilt but it didnt fix the problem

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Brng it back 2 the mechanic he didnt fix it right

Posted on Aug 31, 2010

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My brother's 2004 VS1400 Intruder clutches heat up and slip after only 20 or so miles...he's replaced clutches,springs,everything only to have same problem.can you suggest anything that might help ?


Hi, Don the answer to this question is way above my pay grade and for this situation, I would call my local dealer or reputable shop's service/parts department and inquire about any possible quick fix, answers, or parts inquiry.
For more information about your issue and valuable "FREE" downloads that you will need please click on the blue links below. Good luck and have a wonderful day.
Intruders Alert
http://forum.motorcycle-usa.com/default.aspx?f=18&m=408384
Suzuki Intruder VS1400 Service Manual
OEM parts for Suzuki
Suzuki VS1400 Owner Manual

Apr 30, 2017 | 2000 Suzuki VS 1400 Intruder

1 Answer

My clutch seems to slip in higher gears on my suzuki intruder but takes off from dead starts just fine. what does it sound like the problem is?


Sounds like you either need to adjust the clutch cable - there should be a little bit of play in it before it disengages the clutch - or you need a new clutch kit (plates, springs, etc). What mileage is on the bike and has the clutch ever been changed?

Jul 13, 2014 | 1992 Suzuki VS 800 Intruder

1 Answer

Suzuki Intruder Problems


If the clutch has a cable system and not a hydraulic clutch system, the cable is probably adjusted incorrectly. If the system is hydraulic(applies to cable systems also), the steels in the clutch pack are probably warped and should be changed. If the steels in the clutch pack are black and blue they arre probably warped and should be changed.

Nov 19, 2013 | Motorcycles

1 Answer

How to adjust clutch 1998 Suzuki VL 1500 intruder LC


The clutch on this model is hydraulic and is 'self adjusting", if the clutch is slipping the plates are worn out and in need of replacement. This information comes directly from the factory service manual.

Feb 18, 2011 | 2000 Suzuki VL 1500 Intruder LC

1 Answer

All gears from 1 to 5 are slipping. each gear


does the clutch lever release "sharply" and snap back after engagement? then lean bike over drain about a quart of oil, take off access cover to clutch and check to see if you have any broken clutch springs. if thats looks o.k. you"ll probably need new clutch plates. a real quick check when you ride the bike smell the oil, does it smell burnt? if it does, the plates are probably no good.

Apr 02, 2010 | 1996 Suzuki VS 800 Intruder

1 Answer

It seems that my clutch fluid is getting hot and causes my clutch to slip? i have rebuilt the master cylinder and slave as well as changed the likes to braided. why would it still do it? i have even...


sounds like the clutch needs to be adjusted, loosen the clutch adjusting jam nut and turn the adj screw clockwise untill the bike bearly starts to creep forward, then back off the screw 1/4 turn, tighten jam nut and you should be good to go

Nov 23, 2009 | 1997 Suzuki VS 800 Intruder

1 Answer

CLUTCH BUILDS PRESSURE AS IT GETS HOTTER.


try replacing the fluid on this and bleed system good,clutch adjust may be needed

Aug 07, 2009 | 2000 Suzuki VS 1400 Intruder

1 Answer

1993 Suzuki Intruder 800


Sounds like clutch slipping.. you may have to replace the clutch plates.

Jun 17, 2009 | 1993 Suzuki VS 800 Intruder

2 Answers

On my 1976 Triumph TR6 when shifting I get a little grinding as it goes into gear 2nd,3rd mainly. I just rebuilt the gearbox and installed a new clutch about 700 miles ago. When its cold 2nd gear is worst,...


Sounds like a sychro problem when you rebuilt. I have always found with my gearbox, even when warm it is easy to beat the sychros so i make slower changes. Unless you fix the sychro rings the problem will only get worse

May 16, 2009 | 2006 Triumph Tr 7

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