2002 Harley Davidson FLSTF - FLSTFI Fat Boy Logo
Posted on Aug 29, 2010
Answered by a Fixya Expert

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2005 Harley Davidson FLSTF Fat Boy died suddenly @

My 2005 HD Fatboy (EFI) was running and just stopped. It appears to not be getting fuel. I sprayed some into the carb and it started right up but stops after fuel run out. What are some things I can check to troubleshoot the problem? I've checked the plugs and fuel. V/r Vic

1 Answer

Gregg Mahin

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  • Harley Davidson Master 66,744 Answers
  • Posted on Mar 20, 2021
Gregg Mahin
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Joined: Mar 16, 2015
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Hi, Vmr2254 and the usual suspects are:
1. Severely discharged or a damaged battery must have 12.5 volts or more and be able to pass a proper "LOAD" test if necessary, you may have a preliminary reading of 12.5 volts or more but little or zero amperage the battery is faulty and must be replaced, AGM batteries fail in this scenario more so than lead-acid batteries.
2. A faulty alternator/generator and or voltage regulator.
3. Loose or corroded battery terminals and or cables especially the "NEGATIVE" cable, look for loose, corroded, or broken connectors inside the cable harness at "BOTH" ends.
4. Faulty main circuit breaker or ignition switch, check for loose connections and continuity.
5. Faulty system relay or ignition relay, check for continuity.
6. Faulty ignition coil, ignition/electronic module.
7. Faulty CKP, CPS, CMP, MAP, TPS, or BAS sensor, corroded, loose or broken wire connector pins/sockets.
8. Throttle cables and or idle speed improperly adjusted hot idle speed should be 950 RPM to 1000 RPM.
9. Faulty neutral, side stand or clutch lever safety switch.
10. Fuel tank empty
11. Fuel tank contaminated with ethanol sludge.
12. Water or dirt in the fuel system, or clogged filter.
13. Quick disconnect check ball stuck.
14. Restricted, blocked or kinked fuel line.
15. Faulty fuel pump.
16. Faulty pressure regulator.
17. Faulty or clogged fuel injectors.
18. Lean angle switch is faulty or needs adjustment.
19. Catastrophic engine failure, perform a compression test.
For more information about your issue and valuable "FREE" downloads that you need for viewing or printing please click on the blue links below and for more specific information or questions at no charge please feel free to contact me at [email protected]. Good luck and have a wonderful day.
https://www.hdforums.com/forum/ignition-tuner-ecm-fuel-injection/988341-fatboy-runs-fine-for-a-while-then-dies-2.html
http://www.mediafire.com/file/65o6mbkdq5ty8ke/99_to_05_Harley_Softail_Service_Manual.pdf/file
https://partsfinder.onlinemicrofiche.com/ronnies/showmodel.asp?make=hdmc
https://ownersmanuals2.com/harley-davidson/fat-boy-2005-owners-manual-66398
https://www.6ya.com/ to speak to me personally

5 Related Answers

Anonymous

  • 2 Answers
  • Posted on May 08, 2009

SOURCE: Engine cuts of after it runs about 3 or 4 min. If

what kind of machine?

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Anonymous

  • 80 Answers
  • Posted on Jun 07, 2009

SOURCE: need wiring diagram for 03 hd flht

Visit your local Harley dealership and sweet talk someone in the service department to photocopy the required wiring diagram.

Bring a six pack for his trouble.

OneRide

Gar

  • 384 Answers
  • Posted on Jul 23, 2009

SOURCE: HD 1979 fatboy fuel petcock valve leaking

Replace the petcock. The rubber diaphragm is ruptured. I'd also bet your fuel mileage dropped cause the ruptured diaphragm is allowing raw fuel to be sucked into the intake manifold.

Anonymous

  • 1 Answer
  • Posted on Aug 30, 2009

SOURCE: when it warms up it miss fires

I had the same problem with my 04 1200C. It was a defective crank position sensor. replaced the sensor and no problems since.
Good Luck

Anonymous

  • 167 Answers
  • Posted on May 11, 2011

SOURCE: My 2002 V-Star 1100 Classic

G'day.
I can't solve this(there are litaraly hundreds of things it could be) BUT I can give you a way to narrow it down a bit.
I'm thinking it may not be running on all cylinders and an easy way to check is to start the bike from cold(do this test in the first few seconds after starting from cold DONT BURN YOURELF),put a bit of spit on your fingers and quickly touch each exhaust header in turn, to see that they are all warming up equally together.This will narrow down if your problem is related to one or more cylinders.
If one or more of the pipes is cold/er than the others then you know which cylinders are causing the problem.
If you find that this is the case- one or more of the headers are cold then.
Remove the spark plugs-Keep in order.Examine the plugs-used plugs tell a story.How do they look?clean?black & sooty?Are they all the same colour?
Re-fit plugs to caps,sit plugs on metal of rocker cover,press starter - cheack for spark on all plugs.DO NOT HOLD OR TOUCH PLUG/CAPS WHILST CRANKING-WARNING - HIGH VOLTAGE- CAN KILL.

I can also suggest a few common problems that bothered the v-stars/viragos.
They were notorious for open circuiting their spark plug caps on either cylinder.Having the coils tested will confirm this. If you have a multi meter let me know & i'll guide you through testing them.

Air leaking at the inlet manifolds-where they bolt to the cylinder-test this by spraying with wd type spray with engine running-if engine revs change-has air leaks(sucking in wd & affecting mixture.)
They even pop the carbies out at the front some times & **** air there.
The inlet manifolds also have hoses & plugs on them(for checking the carbie balance/vacume fuel tap)Check all these for splits & tears-common depending on the condition of the bike/milage/fuel used.
This will not solve your problem but may help you to isolate where your issue lies.



I hope this is somewhat helpful & I'm happy to help if you need after following these suggestions
Kind regards Andrew Porrelli











I hope that this is in some way helpfull.

Testimonial: "Thanks very much for that information. I plan to continue working on it this weekend, and I'll definitely use these ideas. Take care...Danny O."

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2005 Harley Davidson FLSTF Fat Boy wiring diagram @

Hi, Anonymous for this scenario you will need your service manual that has all fastener torque specs -fluid capacities and a wiring diagram on the back pages, parts fiche, and owners manual if you can not find the best tool you ever bought for your Harley, despair not, for a mere zero $0 you can download another one.
For more information about your issue and valuable "FREE" downloads that you will need for viewing or printing please click on the blue links below and for more specific information or questions at no charge please feel free to contact me at [email protected]. Good luck and have a wonderful day.
https://www.google.com/search?q=2005+Harley+Davidson+FLSTF+Fat+Boy+wiring+diagram&sxsrf=ALeKk03bkFNd4KbEcaxqmGUpm3CoRw6dKA:1616426312864&source=lnms&tbm=isch&sa=X&ved=2ahUKEwiG3buhmcTvAhUjQzABHdTUA00Q_AUoAnoECAYQBA&biw=1440&bih=757
http://www.mediafire.com/file/65o6mbkdq5ty8ke/99_to_05_Harley_Softail_Service_Manual.pdf/file
https://partsfinder.onlinemicrofiche.com/ronnies/showmodel.asp?make=hdmc
https://ownersmanuals2.com/harley-davidson/fat-boy-2005-owners-manual-66398
https://www.6ya.com/ to speak to me personally
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My fuel gauge on my 03 H.D. Fatboy reads full when key is on and when the key is off it says empty

That's normal.... when the key is off the electricity goes off too.... so the gas meter stops working...
Hace a nice day.....
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Stock '02 Harleys did not use O2 sensors in their EFI fuel management systems.
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