Question about Harley Davidson FLHTCUI Electra Glide Ultra Classic Motorcycles

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How do I change the throttle cable on a 2001 ultra classic

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There are two cables on your throttle, or there should be anyway. One is the throttle cable and the other is the idle cable. The purpose of the idle cable is safety. It pulls the throttle closed in the event the throttle return spring breaks.

To replace either or both cables, First loosen the cable adjusters of both cables getting as much slack in the cable as possible. Then remove the two bolts that hold the switch housing halves together. Carefully lay the top half aside so you can get at the cables in the throttle sleeve. Work the cable ends out of the throttle sleeve and remove the barrel from the end of the cable of both cables. Now, the switch housing halves are free of the throttle sleeve.

Work the cable you intend to change out of the switch housing. Sometimes this can be difficult as they have a small expander that holds them into the housing half. Once you have this end out, you must disconnect the other end from the carb. In order to get the carb, you may have to remove the fuel tank and air filter assembly.

Install the new cable by reversing this removal procedure. When you install the throttle sleeve, put white lithium grease on the handlebar, inside the throttle sleeve, and around where the cables connect. Be especially careful not to pinch any wires when you reassemble the switch housings back together. Slide the throttle assemble towards the center of the handlebars as far as it will go and then back off about a half inch or so. Tighten the two bolts to secure the housing in position. Adjust the throttle cables so that they have just a bit of slack. If you get them too tight, the throttle will not work smoothly.

Caution:
This job must be done correctly. Failure to do the job correctly could cause the motorcycle to become uncontrollable resulting in serious injury or death. If you have any doubts in your ability to perform this job properly, it's best to pay someone with the experience to do it. Your health and life is worth much more than the cost of having the job done.

Ride Safe
Steve

Posted on Aug 25, 2010

Testimonial: "Thanks for your help, I will be attempting the job this evening, will let you know the results."

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