Question about 2004 Harley Davidson FLHTCUI Electra Glide Ultra Classic

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How do I remove the starter on a 2004 ultra - 2004 Harley Davidson FLHTCUI Electra Glide Ultra Classic

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To remove the starter, first disconnect the battery. Then remove everything from the right side of the bike so that you can gain access to the starter.

Go to the left side of the bike and drain the primary and remove the cover. Remove the small bolt that holds the "starter jackshaft" on and remove the jackshaft.

Go back to the right side of the bike and disconnect the battery cable from the starter and the small wire from the starter relay. Remove the two large bolts that hold the starter on and remove the starter.

Good luck
Steve

Posted on Aug 05, 2010

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How to remove a 2004 electra glide starter


1. Remove seat.
To protect against accidental start-up of vehicle, disconnect the negative battery cable before proceeding. Inadequate safety precautions could result in death or serious injury.
2. Unthread bolt and remove battery negative cable (black) from battery negative (-) terminal.
3. Remove the primary chaincase cover.
4. Bend tab on lockplate away from head of jackshaft bolt.
5. Holding pinion gear to prevent rotation, remove the jackshaft bolt with lockplate and thrust washer.
6. From right side of motorcycle, remove starter front mounting screw with lockwasher. Remove rear mounting screw with lockwasher (and battery negative cable ring terminal). Remove Keps nut from stud of bracket tab and remove exhaust support bracket.
7. Pull back rubber boot and remove flange nut from starter post. Remove main power and battery positive cable ring terminals from starter post.
8. Depress external latch and pull solenoid connector from top of starter housing.
9. Locate oil filler plug/dipstick on right side of motorcycle at top of transmission case. To remove the oil filler plug, pull steadily while moving plug back and forth.
10. Remove the starter from the right side of the motorcycle, carefully sliding it through the space between the exhaust pipe and side cover.
NOTE: If necessary, remove Allen screw and decorative chrome
cover to facilitate starter removal.
11. Remove the coupling from the starter motor output shaft, if necessary.

Jul 13, 2014 | 2000 Harley Davidson FLHTCUI Electra Glide...

1 Answer

2004 ultra classic when using the starter button will not trn power to starter makes radio light go out and will not start bike does not do this all the time


Hi Anonymous, and the usual suspects are:
1.Ignition/Light Key Switch not in IGNITION position.
2.Engine Stop switch in the OFF position.
3.Discharged battery, loose or corroded connections check negative cable at both ends. (solenoid chatters).
4. Bank Angle Sensor tripped and Ignition/Light Key Switch not cycled to Off and then back to
5. Starter control circuit, relay or solenoid faulty.
6. Electric starter shaft pinion gear not engaging or over-running clutch slipping.
For a prime suspect please visit website below and good Luck.
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1 Answer

How to you remove the starter from a 2002 harley ultra classic


Pull MAXI fuse or disconnect battery.Drain primary, then remove primary cover, remove bolt from jack shaft on starter and pull of gear. On the other side remove the two 1/4 alan bolts holding starter on and of course remove starter wire.You will have to replace the seal after.

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Hi Anonymous, I'm sorry you can't find the very first and best tool you ever bought for your Harley Davidson. Despair not, for a mere $6.50 you may be able to download another one from the website below and good luck. Harley Davidson Manuals Mark Workshop

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Looking for an ultra start remote starter diagram


They are model specific. If you have a box, or controller box, you should be able to find a model number. If you do check this out http://www.ultrastarters.com/manuals.html

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1 Answer

Starter removal on 2004 ultra classic harley davidson


Disconnect battery , remove the outer primary case, pull back the lock tab on the starter jackshaft, unbolt the retainer screw, then remove the two starter bolts from the right side, sometimes you need to loosen the oil tank mounts to get at these, slip the starter and coupler out as a unit, replace the coupler and jackshaft the same way they came out when the new starter goes in, install bolts , retighten the jackshaft bolt and bend over the retainer, install and fill primary case, connect battery thats it buddy

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3 Answers

How to remove starter from ultra classic. engine in frame with exhaust hooked up.engine still assembled. will the primary have to be removed. battery disconnected.


Yes, The first thing you do is disconnect the battery ,,,Harley says to pr3vent accidental starts, but if you dont, your going to short something out..... You are going to have to remove the outer primary to get to the jackshaft. Disassemble and pull the jackshaft then you can unbolt and remove the starter ,,,,,

Apr 17, 2009 | 2000 Harley Davidson FLHTCUI Electra Glide...

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