Question about 2000 Harley Davidson XL Sportster 883

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I am trying to remove my CV carb (2000 883xlc) from the intake and I can't see how it is attached. I don't have a repair manual for this bike (I know, I know). I don't need to remove cables or hoses, just unfasten the carb.

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Remove the air filter backing plate. The two large looking bolts and the three screws in the front of the carb. Take the backing plate off. Then go around to the left side of the bike and loosen the nut on the backside of the choke cable. You may have to disconnect the fuel line as well, then the carb simply pulls out of the intake manifold. There is a rubber seal on the intake manifold. it's advisable to replace that rubber seal to avoid a vacuum leak when you replace the carb.

Good Luck
Steve

Posted on Aug 04, 2010

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1 Answer

Shouldnt bike start with out air box assembly


Are there any valves, vacuum hoses related to or on the air box? Otherwise should not matter but if you need to hold hand over the intake to raise pressure to suck fuel out of a carbureted system need to know more about it. Did it run okay before air box was removed? Try to re-install the air box would possibly be the simplest way to find out because if it then runs okay you have your answer and if not you need to go further into the problem. Has anyone been messing with carbs, as with a carbureted system in contrast to a fuel injected system where fuel pressure would be governing and holding hand over the intake should not affect fuel delivery at all but only fuel rail pressure or injector size or pulse width would. In a carbureted system the float level is the most critical thing. and if it is not correct this could also be your problem and that would be a first thing to correct. What type of carb(s) are on the bike??? CV or otherwise??? Does the bike run at higher rpm's or just not at all unless fuel is being sprayed into the intake or intake covered??? If not at all there could be a myriad of problems. But again, poper float level is critical and should be your first carbureted system check point. Also fuel filter, pinched or otherwise restricted fuel lines etc. Does the bike have a vacuum operated fuel shutoff valve?? If so does it source its vacuum from the air box?? Could there be a massive downstream induction system air leak?? Check for that also BUT the history of the bike's running before the present problem is crucial in diagnosing. ALSO not assuming is important and I have been assuming it is a four stroke engine. If it is 2 stroke there are a myriad of different things to look at right away. SO, give some more information to get some more assistance.

John

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1 Answer

How to remove carb from bike


Once you remove the air filter box you should be able to get a view of how the carb is attached. Typically it is mounted to the intake rubber boot(s) with a simple clamp that can be loosened with a screw driver. You may need to disconnect the fuel feed hose, vacuume hoses and throttle/choke cables to be able to completely remove the carb.

Jan 26, 2013 | 2004 Honda VTX 1300

1 Answer

There is a 2 second hesitation in my throttle when trying to accelerate to 2nd gear. Possible solutions?


Clean the carb plus check for intake leaks.
checking for intake leak warm your bike up take a can of WD40 while the motorcycle is running spray with WD40 with the nozzel attached around the carb joint/manifold if there are intake leaks the engine rpm will change then you will know you need to replace the o-ring or gasket or carb manifold/carb joint.

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1 Answer

I have a 2003 superglide and the carb keeps building up with fuel and runs really rich and u can smell fuel .. any help


It sounds like you have a bad needle in the carb allowing the float bowl to overfill. It depends on what type of carb is on the engine as well. If it's the original Keihin CV carb, you'll have to remove the carburetor from the engine and remove the float bowl, the float, and the needle. Replace the needle and reset the float height is necessary. There is a special way of setting the float height on this carb. It must be set with the carbuetor body positioned at an angle. If you'll contact me directly at wd4ity@bellsouth.net , I'll send you a picture of how to set the float level on the Keihin CV. If your bike has a different type of carburetor, let me know this and I'll try to help you with that as well. Don't forget to tell me what you need.

Good Luck
Steve

Jul 03, 2011 | 2003 Harley Davidson FXD Dyna Super Glide

1 Answer

Mmi have a 99 1200 sportster xl runs really rough like not on all cylinders not sure about kind of carb but its stock with bike and black smoke coming out of front cylinder and plug is black like carbon...


If it's the stock carb, it is a Keihin CV carb. If you've got black smoke coming out of the front cylinder, this means it's running very rich and especially on the front carb. I'd take the carb off and go completely through it cleaning and rebuilding it. I'd also replace the intake seal where the carb plugs into the intake and the intake seals where the intake meets the heads. It sounds like your carb is flooding. Unless you are familiar with these carbs, I'd advise you to take it to an experienced mechanic. These carbs are complicated and not meant for the amateur to be rebuilding them.

Good Luck
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1 Answer

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loosen the band clamp on both ends of the carb, remove the throttle cables and the fuel lines, if its a cv carb, remove the vacuum lines, then wiggle the carbs out of the rubber boots they are in(airbox and intake boots) . if they are mounted to eachother do not disconnect them. thats all i can give you without knowing which bike you have.

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1 Answer

Mountin carbs back on bike need diagram 2 see how it goes on 79 honda goldwing 1000


Not sure if this is what you want.
If the carb rack is fully built up:
1) remove the air cutoff valve from behind the #1 carb. Be careful not to loose the two O rings.
2) remove the CV caps (and springs) from the two right hand carbs
3) the rack will now slide in from the left side. Re-fit the caps and the cut off valve once it's roughly in place and it's easier to attach the throttle cable at this point too.
4) Carefully fit the large O rings between the heads and the intake trumpets: It's very easy to have them fall down into the cylinder head ports!! Use some Vaseline on them if necessary to stick them in place (NOT GREASE!)
5) attach the choke cable and the fuel line to the fuel pump.
6) go over everything and check it. Make sure that the bands on the rubber inlet boots are tight.

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1 Answer

I WONNA PUT POD FILTERS ON 1981 CSR 1000 WOULD 52MM BE OK


measure the intake diameter, the pod sizes depend on the size they need to mount to.
If the bike has cv carbs, with the vacumn diaphram that opens the slides, they work better sucking on still air ie: standard box. to see if you have cv carbs twist the throttle, with the engine off and see if the carb slides open. cv carbs rely on intake vacumn to open them

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1 Answer

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You have air leaks in the intake that are causing the bike to run lean and idle fast. The 2nd carb problem is probably a pin hole in the CV carb diaphragm.

A “very helpful” rating for this answer? Thanks!

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